1 / 44

System

Overview. Technology. System. Company Profile. 1999. Established Year. Factory Size. 25,000 m2. Employee. 1,100. 60,000 m2/month. Capacity. Milestone. 6oz with UL, 12oz sample Rigid-Flex. TS16949 18L MP HDI AL PCB. SongGang Plant 40,000 m 2/month.

wind
Download Presentation

System

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. Overview Technology System

  2. Company Profile 1999 Established Year Factory Size 25,000 m2 Employee 1,100 60,000 m2/month Capacity

  3. Milestone • 6oz with UL, 12oz sample • Rigid-Flex • TS16949 • 18L MP • HDI • AL PCB • SongGang Plant • 40,000 m2/month • Nan You Plant move to Sha Jing • 20,000 m2/month Start to Manufacture on Q3 for new plant • ISO14001 • 5OZ with UL Nan You Plant • ISO9001 • UL E232940 32L Sample 24L Sample He Shan Plant Establish 2002 1999 2001 2006 2003 2004 2007 2013 2011 2009 2010 2014

  4. Group O-chart

  5. Factory O-chart

  6. Quality O-chart

  7. Market Strategy ◎Meet all kinds of business types from sample to high mix low volume (HMLV) to high volume mass production. ◎Invest the most up-to-date equipment/advanced technology to continuous improvement on Multilayer/ Heavy copper/ HDI/ PTFE/ Ceramic/ Rigid-Flex. R&D center look through technology trend on customer requirements and PCB industry field all the time. ◎ System automation management on Engineering review and process quality control and total factory operation. ◎ Quick turn delivery Prototype quantities: 24 hours to seven days Production quantities: 3 to 10 days

  8. ◎Sales’ goal to 95 millions USD ◎Quality goal for rate of complaint ≤0.45% by batch, ≤95PPM by quantity; ◎The rate of total internal scrap: ≤3.4%; ◎The rate of delivery on time: ≥95% for normal PCB, 100% for VMI PCB. Annual Operation Plan (Year 2014)

  9. Our Customer

  10. Market Share Remark: Statistic data are based on delivery location.

  11. Sales Turnover M USD

  12. Marketing Segment

  13. Product by layer count

  14. Capacity R&D samples, small volume and quick turn jobs (High Mix Low Volume) ◎Capacity: 20,000square meters/month ◎ R&D samples, small volume (below 5m2) and quick turn jobs ◎High- mix technology up to 32 layers, HDI and heavy copper thickness boards to 12 oz ◎2000 projects/month ◎Cam Engineer: 50

  15. Capacity Mass production ◎Capacity: 40,000sqm/month ◎Low/medium volume mass production high-mix technology multilayer up to 18 layers, HDI and heavy copper thickness to 6 oz ◎800 Part No/month ◎Average 40 square meters/order

  16. 2014---2016 Developing Plan A new factory will be established. ◎Located on He Shan, Jiang Men city, Guang Dong province, China ◎Factory area 100,000 square meters ◎Total Investment: 80 Millions USD ◎ Marketing Direction: First stage: 2-12 layers mass production Second stage: focus on HDI, Heavy copper, PTFE, Ceramic, Rigid-Flex PCB and industry fields Separate two stages to finish First stage: Investment: 30 Millions USD Capacity: 50K SQM/month Date: Finish factory house on Q2of 2014 Start to manufacture on Q3 of 2014 Second stage: Investment: 50 Millions USD Capacity: 50K SQM/month

  17. Layout Picture of New plant

  18. Overview Technology System

  19. Technology Roadmap

  20. Products Technology Normal material list with UL approval ◎Material: FR-4 (Tg130-170) ARLON Rogers Teflon Aluminum Based Polyimide ◎ High layer count(32+ layers) ◎ROHS & Reach Compliance ◎ Min line/space: 2.5mil/3mil ◎ Min drilling bit 0.15mm, Laser drilling 0.1mm ◎Backdrilling

  21. Products Technology ◎Surface Treatment: ◇In-house: Lead free HAL / OSP / Immersion Ni, Au / Gold finger / Selected hard gold ◇Subcontract: Immersion Silver / Immersion Tin / HAL ◎Sequential lamination ◎Buried and blind via and HDI ◎Heavy Copper PCB’s Up to 6oz with UL,12oz for sample ◎Controlled Impedance

  22. Production Capability

  23. Production Capability

  24. Product Type---Heavy Copper

  25. Product Type---Al base PCB

  26. Product Type---Buried copper & Mix construction Mix construction Buried copper TOP面 Rogers +FR4 Bottom面

  27. Product Type---Rigid-flex PCB

  28. Product Type---Other

  29. Product Type---Other Backdrilling

  30. High Reliability Products 2 automatic coating machines for inner layer 1 OPE punching machine before laminate 5 CCD parallel exposure machines 1 CCD fuse machine 5 Orbotech AOI machines, total 11 AOI. 8 lamination machines, including 1 fast press 11 Schmoll drill machines/10 Mania machines, total 29 machines/154 spindles 2 X- RAY CM 800 for inspection after drilling 2 automatic PTH lines 5 automatic plating lines( including VCP) 22 CNC routing machines 1 Automatic V-CUT machine 37 E-testes: 12 flying probes, including 3 micro resistance testers, 18 E-testers, 3automatic E- tester, 6 Hi-pot testers, 2 automatic visual inspection machine on FQC 33 automatic horizontal production lines Base material: ShengYi and ITEQ and Isola and Nelco PTHsolution: Rohm & Haas Plating solution: Rohm & Haas SM: Taiyo and Greencure Surface finish: Atotech solution on Immersion Tin Japanese SN100(Sn/Cu/Ni) on LF HASL Material Machine Method 1 CMI 900 tester/ 2 CMI 700 testers/ 2 CMI 500 testers 2 Ionic contamination testers, one is to test NaCl content, other is to test content of single ionic 1 DSC TG tester/1 ROHS tester/2 Hi-pot testers 2 Impedance testers/ 2 Peel strength testers 1 Temperature and humidity chamber 1 Salt-corrosion box 1 Reflow soldering machine 1 Atom absorption tester • Add test coupon (Registration and Micro resistance) on production panel to control quality of critical process. • High process control on PTH and plating process. • Backlight: one sample every fly bar to inspect • Copper thickness: one sample every fly bar to measure

  31. Key Production Equipment Automatic coating machine CCD parallel expose machine OPE Pin punching machine CCD fuse machine X-ray drilling Tooling hole Laminate machine

  32. Key Production Equipment Fast laminate machine SCHMOLLdrilling machine Automatic PTH line Acid etching line Vertical continue plating line(VCP) Automatic plating line

  33. Key Production Equipment Print machine for via plug CCD exposure machine Alkaline etching line Immersion Au line Gold finger line

  34. Key Inspection Equipment AOI Visual inspection machine(AVI) Line&space tester Fly probe Automatic E-test

  35. Key Reliability Testing Equipment Reliability Testing ◎100% E-TEST ◎100% Visual Inspection ◎Outline measurement ◎Micro section ◎Solder ability (245±5ºC; 3-5 sec) ◎Thermal shocking (288±5ºC,10sec. 3times) ◎Solder mask peeling testing ◎Peeling intensity testing ◎Impedance testing ◎Ionic contamination testing ◎Reflow test ◎DSC Tg tester ◎ROHS ◎Temp& Humidity test Ionic contamination Impedance DSC Tg tester ROHS tester Temp/Humidity Chamber Reflow machine

  36. Overview Technology System

  37. System certificate: ◎ISO9001:2008 ◎ ISO14001:2004 ◎ TS16949:2009 Product certificate: ◎ULFile NO.: E232940 ROHS+REACH Test Reports: ◎ SGS File NO.:CANEC 0905975001 ◎ SGS File NO.:CANEC 0905975002 ◎ SGS File NO.:CANEC 1002801201 ◎ REACH File NO.:GZ1005046849/CHEM ◎ REACH File NO.:GZ1005046850/CHEM Certificate

  38. ISO9001:2008 certificate ISO14001:2004 certificate

  39. TS16949:2009 certificate UL certificate

  40. Environment Protection ◎ISO 14001 Certified ◎Guangdong Environmental Protection Member ◎All control items meet Class 1 of GB SPEC on Waste Water Discharge Test report From Government

  41. Quotation Automation • Quotation Track/Analysis • Gerber File Review Automation • Panelization Automation • Match Automation on Plant Capability and Customer specification • MI Automation and Standard • Database • Process Parameter/Production • Record/Quality/Maintenance data • Traceability • Quality Data Analysis • Manage all processes From order • to WIP to delivery • Traceability • Database System Automation Process Flow Software System Main Function Intelligent Quote Quotation Engineering Review For Gerber File Genesis Panelizer Enginex Quality Information System Information System For Quality Control Paradigm ERP Management System

  42. Award

  43. Thanks Jove , your reliable PCB solution provider

More Related