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R EMCO LTD. Rechargeable SLA B atteries. Manufacture & inspection. sulfuric acid, Na 2 SO 4. Alloy. Water. Pure lead. elements. Pure water manufacture. IPQC &Field. 1. 2. IPQC &Field. Lead oxide manufacture. 3. Conductivity. 1. IPQC &Field. IPQC. 6. 2. AD, PbO%. 3.
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REMCO LTD. Rechargeable SLA Batteries
Manufacture & inspection sulfuric acid, Na2SO4 Alloy Water Pure lead elements Pure water manufacture IPQC &Field 1 2 IPQC &Field Lead oxide manufacture 3 Conductivity 1 IPQC &Field IPQC 6 2 AD, PbO% 3 Dilution (Ca, Sn, Al)% Additive Density/Fe impurity 4 IPQC & Field 5 Grid casting 4 Paste mixing AD, PbSO4%, Moisture, Degree of penetration IPQC &Field (Ca, Sn, Al)% Weight , Dimension 7 IPQC & Field 5 6 Pasting Flash drying 7 Paste weight Thickness Moisture 8 IPQC & Field Remark: ----Process ----Inspection
Manufacture & inspection Separator 8 Curing and Drying 9 IPQC Moisture, Pb % 9 Formation Dimension Moisture Pore radius Resistance Cl-, Fe2+ 13 10 IPQC & Field ♁: PbO2 %, IPQC Washing & Drying 10 ♁: Moisture, ☉: PbO %, Moisture 11 11 Cutting and lugs cleaning 12 IPQC & Field Dimension, Appearance, Weight 12 Plate stacking
Manufacture & inspection Pure Lead and PureTin ABS Container 13 Plates group insertion into fixture IPQC & Field elements Weight Dimension Appearance Leakage-test 14 C.O.S IPQC & Field 15 IPQC & Field 15 Dust removal action 18 Container printing IPQC & Field 14 welding defects inspection IPQC & Field 16 Appearance 16 Plates group Insertion 17 Inter-cell welding
Manufacture & inspection Cover Injection 19 Cover fitness adjustment Sulfuric acid Na2SO4 IPQC & Field Weight, Dimension Appearance 17 18 Short circuit inspection Field Epoxy Resin 24 Dilution 20 Cover-container connection Curing tunnel 21 O-ring, Terminal Solder, Epoxy Resin Field 19 Appearance IPQC & Field 22 Density, Fe % 22 O-ring/terminal soldering Field 20 Leakage test, Appearance 23 Filling acid volume of acid Density IPQC & Field 21
Manufacture & inspection Top Lip Injection Safety Valve Pressure of open and shut Ability of bear acid IPQC & Field 23 25 Valves placing IPQC & Field 26 Weight, Dimension Appearance 26 Charging Test final voltage after discharge 24 Field 27 Top Lip stick Leakage test Open voltage High current discharge 28 Carton, Pallet 29 Packaging QA 25 Voltage, I.R., Capacity
Manufacture & inspection Warehousing (Waiting for Shipping) 30 27 Voltage, Capacity QA PP Shrink 31 Stack fixation 32 Shipping