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HOT MELT ADHESIVE OPTIMIZATION

HOT MELT ADHESIVE OPTIMIZATION. How to optimize ADHESIVE consumption. Is your company using more hot melt adhesive than they need to?. …..Let’s look at some issues common to adhesive application. A. B.

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HOT MELT ADHESIVE OPTIMIZATION

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  1. HOT MELT ADHESIVE OPTIMIZATION How to optimize ADHESIVE consumption

  2. Is your company using more hot melt adhesive than they need to? ..... …..Let’s look at some issues common to adhesive application. A B About Ellsworth | Ask The Glue Doctor | Engineering Sales Reps | www.ellsworth.com | 1-800-888-0698

  3. If the fibre tear of A is strong enough, why use B ? How much extra adhesive is used by bead B ? B A About Ellsworth | Ask The Glue Doctor | Engineering Sales Reps | www.ellsworth.com | 1-800-888-0698

  4. Reality is close to 4X If we start with the original glue bead… … and then half the bead width, how much do we save ? ½ the original bead About Ellsworth | Ask The Glue Doctor | Engineering Sales Reps | www.ellsworth.com | 1-800-888-0698

  5. Why is it common to use too much adhesive ? Often because we have blocked nozzles from system CHAR. So … We increase the size of nozzles 1 = About Ellsworth | Ask The Glue Doctor | Engineering Sales Reps | www.ellsworth.com | 1-800-888-0698

  6. Or ... Because we increase the pump pressure 2 Pump visual of the glue bead % increase pressure with same nozzle size in adhesive consumption 1.5 bar = = 0.45 g/m 2.0 bar = = 1.0 g/m = 122 % 2.5 bar = = 1.4 g/m = 211 % 3.0 bar = = 2.4 g/m = 433 % 3.5 bar = = 3.2 g/m = 611 % NOTE: 1 Bar = 14.5psi About Ellsworth | Ask The Glue Doctor | Engineering Sales Reps | www.ellsworth.com | 1-800-888-0698

  7. Or ... Due to bead misplacement and waste 3 BEAD MISPLACEMENT ADHESIVE WASTE About Ellsworth | Ask The Glue Doctor | Engineering Sales Reps | www.ellsworth.com | 1-800-888-0698

  8. LET’S STEP BACK AND REVIEW… • Where adhesives come from • What makes a hot melt adhesive • Adhesive technologies available today About Ellsworth | Ask The Glue Doctor | Engineering Sales Reps | www.ellsworth.com | 1-800-888-0698

  9. Many raw materials are descendants of crude oil and natural gas… Crude Oil Natural Gas Light Oils Paraffins Cracking Process Butadiene Ethylene Methanol Propylene Tackifying Benzene Acetic Acrylic Alcohol Resin Acid Acid Feedstream Plasticizer Styrene VAM Acrylic Feedstream Esters Refined & Waxes Tackifying Plasticizers Tackifying Elastomer& EVA EVA Acrylic Hydrogen Resins Resins Themoplastic Resins Emulsions Emulsions Oils Rubbers PVOH & Resins HOT MELT HOT MELT HOT MELTLIQ & HMHOT MELT HOT MELT HOT MELTLIQUID LIQUID About Ellsworth | Ask The Glue Doctor | Engineering Sales Reps | www.ellsworth.com | 1-800-888-0698

  10. “Conventional” Carton Sealing Hot Melt Composition 3 Basic Raw Materials & Their Function • Polymer • Strength & Flexibility • Tackifier • Aggressiveness & Ability to Bond Difficult Paper Stocks • Wax • Speed of Set & Viscosity 33% 33% 33% About Ellsworth | Ask The Glue Doctor | Engineering Sales Reps | www.ellsworth.com | 1-800-888-0698

  11. Hot Melt Technology Platform Value / Performance Grid…“You have choices”… Metallocene Hybrid PE Value Low Temp. EVA Hybrid EVA Polyethylene EVA Performance

  12. As we move up the value / performance grid, what benefits do we achieve?... 1 350oF Exposure Test Adhesives that are more viscosity stable and resist charring. Both avoid having to increase nozzle size and change system pressure. Image provided by H.B. Fuller About Ellsworth | Ask The Glue Doctor | Engineering Sales Reps | www.ellsworth.com | 1-800-888-0698

  13. As we move up the value / performance grid, what benefits do we achieve?... 2 Adhesives that cut off cleanly rather than produce a “tailing” effect. Clean cut-off means less clean up, less downtime and less adhesive consumed. Image provided by H.B. Fuller About Ellsworth | Ask The Glue Doctor | Engineering Sales Reps | www.ellsworth.com | 1-800-888-0698

  14. As we move up the value / performance grid, what benefits do we achieve?... Technology comparison 3 The highest quality raw materials. This means less odor and less smoking as well as enhanced package appearance and brand image. Traditional Premium Images provided by H.B. Fuller About Ellsworth | Ask The Glue Doctor | Engineering Sales Reps | www.ellsworth.com | 1-800-888-0698

  15. The price per pound of adhesive is just the tip of the iceberg… Total Cost of Ownership Adhesive Price / lb Maintenance Costs Cost of Parts Line downtime Costs Cost of Low Mileage Cost of Low Yield Cost of Field Failures Image provided by H.B. Fuller About Ellsworth | Ask The Glue Doctor | Engineering Sales Reps | www.ellsworth.com | 1-800-888-0698

  16. As an adhesive user, you have the ability to… • Achieve lowest total cost of ownership • Minimize internal and external costs. 10-40% savings are typical and achievable. • Increase Mileage • 10-35% mileage advantage is attained through lower density, thermal stability, precise application and aggressive bonding. • Reduce Line and Maintenance Costs • Eliminate char. Less nozzle, module & hose replacements. Reduces line, tank and cleaning costs. • Increase Plant Yield and Throughput • Reduced downtime and rejects. Fast speed of set yields maximum line speeds. Data provided by H.B. Fuller About Ellsworth | Ask The Glue Doctor | Engineering Sales Reps | www.ellsworth.com | 1-800-888-0698

  17. If you are interested in achieving the lowest total cost of ownership in your hot melt adhesive systems… • Please contact Ellsworth Adhesives: • Call 1-800-888-0698 orChat with the Glue DoctorWe would be happy to provide a no charge: • Initial audit • Presentation of our findings • Request an audit now – cost savings guaranteed! About Ellsworth | Ask The Glue Doctor | Engineering Sales Reps | www.ellsworth.com | 1-800-888-0698

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