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Caterpillar Cat 657G WHEEL TRACTOR (Prefix A4G) Service Repair Manual (A4G00001 and up)

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Caterpillar Cat 657G WHEEL TRACTOR (Prefix A4G) Service Repair Manual (A4G00001 and up)

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  1. Service Repair Manual Models 657G Wheel Scraper

  2. w 1/6(W) Shutdown SIS Previous Screen Product: WHEEL TRACTOR Model: 657G WHEEL TRACTOR A4G Configuration: 657G Wheel Tractor-Auger A4G00001-UP (MACHINE) POWERED BY C-18 Engine Disassembly and Assembly C15 and C18 Engines for Caterpillar Built Machines Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018 i05025929 Flywheel Housing - Remove and Install - Equipped with Rear Power Take-Off SMCS - 1157-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7574 Link Bracket 2 Start By: a. Remove the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Remove". b. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting Motor - Remove". c. Remove the rear power take-off (RPTO). Refer to Disassembly and Assembly, "Rear Power Take-Off (RPTO) - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

  3. w 2/6(W) Illustration 1 g01008304 1. Remove bolts (1) that fasten the engine oil pan to flywheel housing (2). Illustration 2 g01050505 2. Install Tooling (A) and a suitable lifting device on flywheel housing (2). The weight of flywheel housing (2) is approximately 134 kg (295 lb). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

  4. w 3/6(W) 3. Remove bolts (3). Remove flywheel housing (2) and the gasket from the cylinder block. 4. Remove baffle (4) from the flywheel housing. Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty A 138-7574 Link Bracket 2 B - Loctite 5900 - NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

  5. w 4/6(W) Illustration 3 g01050429 1. Install baffle (4) with the notch in the 3 o'clock position. The forward edge of the baffle must contact the flywheel housing. Illustration 4 g01044382 2. Install Tooling (A) and a suitable lifting device on flywheel housing (2). The weight of flywheel housing (2) is approximately 134 kg (295 lb). 3. Position the gasket on the locating dowels of the rear face of the cylinder block. Apply Tooling (B) to the bottom of the flywheel housing in order to fill the space at the cylinder block, the flywheel housing, and the engine oil pan. 4. Position flywheel housing (2) on the cylinder block. Install bolts (3). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

  6. https://www.aservicemanualpdf.com/ My Dear Friend! Thank you very much for visiting. Full manual if required, please enter the following URL into your browser. https://www.aservicemanualpdf.com/

  7. w 5/6(W) Illustration 5 g01044328 5. Tighten the bolts, as follows: a. In a numerical sequence, tighten bolt 1 through bolt 9 to a torque of 100 ± 30 N·m (74 ± 22 lb ft). b. In a numerical sequence, tighten bolt 10 through bolt 23 to a torque of 40 ± 10 N·m (30 ± 7 lb ft). c. In a numerical sequence, tighten bolt 1 through bolt 9 to a torque of 135 ± 20 N·m (100 ± 15 lb ft). d. In a numerical sequence, tighten bolt 10 through bolt 23 to a torque of 55 ± 10 N·m (41 ± 7 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

  8. w 6/6(W) Illustration 6 g01008304 6. Install bolts (1) that fasten the engine oil pan to flywheel housing (2). End By: a. Install the rear power take-off (RPTO). Refer to Disassembly and Assembly, "Rear Power Take-Off (RPTO) - Install". b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting Motor - Remove and Install". c. Install the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Install". Copyright 1993 - 2021 Caterpillar Inc. Sun Feb 28 17:29:22 UTC+0800 2021 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

  9. w 1/5(W) Shutdown SIS Previous Screen Product: WHEEL TRACTOR Model: 657G WHEEL TRACTOR A4G Configuration: 657G Wheel Tractor-Auger A4G00001-UP (MACHINE) POWERED BY C-18 Engine Disassembly and Assembly C15 and C18 Engines for Caterpillar Built Machines Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018 i05025950 Flywheel Housing - Remove and Install SMCS - 1157-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7574 Link Bracket 2 Start By: a. Remove the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Remove". b. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting Motor - Remove and Install". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

  10. w 2/5(W) Illustration 1 g01008304 1. Remove bolts (1) that fasten the engine oil pan to flywheel housing (2). Illustration 2 g01008080 2. Install Tooling (A) and a suitable lifting device on flywheel housing (2). The weight of flywheel housing (2) is approximately 35 kg (77 lb). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

  11. w 3/5(W) 3. Remove bolts (3). Remove flywheel housing (2) and the seals from the cylinder block. Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty A 138-7574 Link Bracket 2 B - Loctite 5900 - NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 3 g01008080 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

  12. w 4/5(W) 1. Install Tooling (A) and a suitable lifting device on flywheel housing (2). The weight of flywheel housing (2) is approximately 35 kg (77 lb). 2. Install the seals in flywheel housing (2). 3. Apply Tooling (B) to the bottom of the flywheel housing in order to fill the space at the cylinder block, the flywheel housing, and the engine oil pan. 4. Position flywheel housing (2) on the cylinder block. Install bolts (3). Illustration 4 g01044523 5. Tighten the bolts, as follows: a. In a numerical sequence, tighten Bolt (1) through Bolt (9) to a torque of 100 ± 20 N·m (74 ± 15 lb ft). b. In a numerical sequence, tighten Bolt (10) through Bolt (24) to a torque of 40 ± 10 N·m (30 ± 7 lb ft). c. In a numerical sequence, tighten Bolt (1) through Bolt (9) to a torque of 135 ± 20 N·m (100 ± 15 lb ft). d. In a numerical sequence, tighten Bolt (10) through Bolt (24) to a torque of 55 ± 10 N·m (40 ± 7 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

  13. w 5/5(W) Illustration 5 g01008304 6. Install bolts (1) that fasten the engine oil pan to flywheel housing (2). End By: a. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting Motor - Remove and Install". b. Install the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Install". Copyright 1993 - 2021 Caterpillar Inc. Sun Feb 28 17:30:18 UTC+0800 2021 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

  14. w 1/4(W) Shutdown SIS Previous Screen Product: WHEEL TRACTOR Model: 657G WHEEL TRACTOR A4G Configuration: 657G Wheel Tractor-Auger A4G00001-UP (MACHINE) POWERED BY C-18 Engine Disassembly and Assembly C15 and C18 Engines for Caterpillar Built Machines Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018 i02210213 Rear Power Take-Off (RPTO) - Remove - If Equipped SMCS - 1165-011-RE Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-0520 Driver Group 1 Start By: a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

  15. w 2/4(W) Illustration 1 g01115921 1. Remove bolts (1). Remove adapters (2) and the O-ring seals from the flywheel housing. 2. Remove bolts (3). Remove retainer assemblies (4). Remove idler gears (5). Illustration 2 g01134262 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

  16. w 3/4(W) 3. Remove gear assembly (6) and gear assembly (7) from the flywheel housing. Illustration 3 g01134263 4. Use Tooling (A) to remove sleeve bearing (8) from adapter (2). Illustration 4 g01134250 5. Remove bolts and cover (9) from the back side of the flywheel housing. Use Tooling (A) to remove sleeve bearing (11) from the flywheel housing. 6. Remove bolts and cover (10) from the back side of the flywheel housing. Use Tooling (A) to remove sleeve bearing (12) from the flywheel housing. Copyright 1993 - 2021 Caterpillar Inc. Sun Feb 28 17:31:14 UTC+0800 2021 All Rights Reserved. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

  17. w 4/4(W) Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

  18. w 1/4(W) Shutdown SIS Previous Screen Product: WHEEL TRACTOR Model: 657G WHEEL TRACTOR A4G Configuration: 657G Wheel Tractor-Auger A4G00001-UP (MACHINE) POWERED BY C-18 Engine Disassembly and Assembly C15 and C18 Engines for Caterpillar Built Machines Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018 i07435098 Rear Power Take-Off (RPTO) - Install - If Equipped SMCS - 1165-012-RE Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-0520 Driver Group 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

  19. w 2/4(W) Illustration 1 g01134277 1. Install sleeve bearing (12) in the flywheel housing with Tooling (A). The split in the sleeve bearing should be located at Angle (Y), which is 15 ± 1 degrees from the vertical centerline. The bearing should be installed to Depth (Z), which is 2.0 ± 0.5 mm (0.08 ± 0.02 inch). 2. Install cover (10) and the bolts on the back side of the flywheel housing. Illustration 2 g01134279 3. Install sleeve bearing (11) in the flywheel housing with Tooling (A). The split in the sleeve bearing should be located at Angle (X), which is 15 ± 1 degrees from the horizontal centerline. The bearing should be installed to Depth (Z), which is 2.0 ± 0.5 mm (0.08 ± 0.02 inch). 4. Install cover (9) and the bolts on the back side of the flywheel housing. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

  20. w 3/4(W) Illustration 3 g01134263 5. Use Tooling (A) and install sleeve bearing (8) in adapter (2). Install the O-ring seal on the adapter. Illustration 4 g01134262 6. Position gear assembly (6) and gear assembly (7) in the flywheel housing. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

  21. w 4/4(W) Illustration 5 g01115921 7. Position idler gears (5) and retainer assemblies (4). Install bolts (3). Tighten bolts (3) to a torque of 100 ± 20 N·m (74 ± 15 lb ft). 8. Lubricate the O-ring seal on the adapters with clean engine oil. Position adapters (2) on the flywheel housing and install bolts (1). End By: a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install". Copyright 1993 - 2021 Caterpillar Inc. Sun Feb 28 17:32:10 UTC+0800 2021 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

  22. w 1/5(W) Shutdown SIS Previous Screen Product: WHEEL TRACTOR Model: 657G WHEEL TRACTOR A4G Configuration: 657G Wheel Tractor-Auger A4G00001-UP (MACHINE) POWERED BY C-18 Engine Disassembly and Assembly C15 and C18 Engines for Caterpillar Built Machines Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018 i05009357 Vibration Damper and Pulley - Remove and Install SMCS - 1205-010 Removal Procedure Type 1 Table 1 Required Tools Tool Part Number Part Description Qty Guide Stud (5/8 - 18 NF by 7 inch) A - 1 B 138-7575 Link Bracket 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

  23. w 2/5(W) Illustration 1 g01044774 1. Remove one bolt (4). Install Tooling (B) and a suitable lifting device to vibration damper (3) and crankshaft pulley (1). The weight of vibration damper (3) and crankshaft pulley (1) is approximately 57 kg (125 lb). 2. Remove one bolt (2). Install Tooling (A). 3. Remove remaining bolts (2). Remove vibration damper (3) and crankshaft pulley (1) from the crankshaft. 4. Remove bolts (4). Remove spacer (5). Remove vibration damper (3) from crankshaft pulley (1). The weight of vibration damper (3) is approximately 34 kg (75 lb). Installation Procedure Type 1 Table 2 Required Tools Tool Part Number Part Description Qty Guide Stud (5/8 - 18 NF by 7 inch) A - 1 B 138-7575 Link Bracket 1 C 4C-5592 Anti-Seize Compound 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

  24. w 3/5(W) NOTICE Thoroughly inspect the viscous damper for signs of leakage or for signs of a dented (damaged) case. Either of these conditions can cause the weight to make contact with the case. This can affect the viscous damper's operation. Illustration 2 g01044774 1. Position vibration damper (3) on crankshaft pulley (1). The weight of vibration damper (3) is approximately 34 kg (75 lb). 2. Install spacer (5) on the vibration damper. Install bolts (4) and tighten the bolts to a torque of 135 ± 20 N·m (100 ± 15 lb ft). 3. Install Tooling (B) and a suitable lifting device on vibration damper (3) and crankshaft pulley (1). The weight of vibration damper (3) and crankshaft pulley (1) is approximately 57 kg (125 lb). Install the vibration damper and the crankshaft pulley on Tooling (A). 4. Apply Tooling (C) to bolts (2). Install the bolts. Remove Tooling (A) and install the remaining bolts. Tighten the bolts to a torque of 215 ± 40 N·m (159 ± 30 lb ft). Removal Procedure Type 2 Table 3 Required Tools https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

  25. w 4/5(W) Tool Part Number Part Description Qty Guide Stud (5/8 - 18 NF by 7 inch) A - 1 Illustration 3 g03181887 1. Remove pulley (1) and the belt. Refer to Belt Tensioner - Remove and Install. Illustration 4 g03181936 2. Remove one bolt (2). Install Tooling (A) and a suitable lifting device to vibration damper (4). Remove bolts (2), spacer (3), and vibration damper (4). The weight of vibration damper (4) is approximately 13.7 kg (30.22 lb). Installation Procedure Type 2 Table 4 Required Tools Tool Part Number Part Description Qty Guide Stud (5/8 - 18 NF by 7 inch) A - 1 C 4C-5592 Anti-Seize Compound 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

  26. w 5/5(W) Illustration 5 g03181936 1. Install Tooling (A) into the Crankshaft. Position vibration damper (4) onto Tooling (A). The weight of vibration damper (3) is approximately 14 kg (30 lb). 2. Apply Tooling (C) onto bolts (2). Install spacer (3) and bolts (2). Illustration 6 g03181887 3. Install pulley (1). Refer to Belt Tensioner - Remove and Install. Copyright 1993 - 2021 Caterpillar Inc. Sun Feb 28 17:33:05 UTC+0800 2021 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

  27. w 1/2(W) Shutdown SIS Previous Screen Product: WHEEL TRACTOR Model: 657G WHEEL TRACTOR A4G Configuration: 657G Wheel Tractor-Auger A4G00001-UP (MACHINE) POWERED BY C-18 Engine Disassembly and Assembly C15 and C18 Engines for Caterpillar Built Machines Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018 i02210415 Crankshaft Front Seal - Remove SMCS - 1160-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-7600 Slide Hammer Puller 1 Start By: a. Remove the vibration damper and the pulley. Refer to Disassembly and Assembly, "Vibration Damper and Pulley - Remove and Install". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

  28. w 2/2(W) Illustration 1 g01044861 1. Use Tooling (A) or a punch and hammer in order to puncture three or more holes in wear sleeve (2). 2. Use Tooling (A) to remove the wear sleeve. 3. Use Tooling (A) or a punch and hammer in order to puncture three or more holes in crankshaft front seal (1). 4. Use Tooling (A) to remove the crankshaft front seal. Copyright 1993 - 2021 Caterpillar Inc. Sun Feb 28 17:34:01 UTC+0800 2021 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

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  30. w 1/2(W) Shutdown SIS Previous Screen Product: WHEEL TRACTOR Model: 657G WHEEL TRACTOR A4G Configuration: 657G Wheel Tractor-Auger A4G00001-UP (MACHINE) POWERED BY C-18 Engine Disassembly and Assembly C15 and C18 Engines for Caterpillar Built Machines Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018 i02210423 Crankshaft Front Seal - Install SMCS - 1160-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty 5P-1733 Seal Locator 1 5P-1737 Bolt 3 B 9S-8858 Nut (Seal Installer) 1 6V-6142 Seal Installer 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Note: The crankshaft front seal and the wear sleeve must be replaced at the same time. Once the crankshaft front seal and the wear sleeve are separated, these components cannot be used again. Note: Do not use any type of lubricant during the installation of the crankshaft front seal and the wear sleeve. 1. Clean the outside diameter of the crankshaft. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

  31. w 2/2(W) Illustration 1 g01116116 2. Use Tooling (B) to install crankshaft front seal (1) and wear sleeve (2). Note: Install the crankshaft front seal with the arrow that shows the direction of crankshaft rotation toward the front of the engine. End By: a. Install the vibration damper and the pulley. Refer to Disassembly and Assembly, "Vibration Damper and Pulley - Remove and Install". Copyright 1993 - 2021 Caterpillar Inc. Sun Feb 28 17:34:57 UTC+0800 2021 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

  32. w 1/2(W) Shutdown SIS Previous Screen Product: WHEEL TRACTOR Model: 657G WHEEL TRACTOR A4G Configuration: 657G Wheel Tractor-Auger A4G00001-UP (MACHINE) POWERED BY C-18 Engine Disassembly and Assembly C15 and C18 Engines for Caterpillar Built Machines Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018 i02210465 Front Cover - Remove SMCS - 1166-011 Removal Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 1 g01007036 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2021/2/28

  33. https://www.aservicemanualpdf.com/ My Dear Friend! Thank you very much for visiting. Full manual if required, please enter the following URL into your browser. https://www.aservicemanualpdf.com/

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