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Caterpillar Cat 340D2 L Excavator (Prefix JEE) Service Repair Manual (JEE00001 and up)

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Caterpillar Cat 340D2 L Excavator (Prefix JEE) Service Repair Manual (JEE00001 and up)

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  1. Service Repair Manual Models 340D2L Excavator

  2. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP759... 1/14 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 340D2 L EXCAVATOR JEE Configuration: 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 336D 2L and 340D 2L Excavators Machine Systems Media Number -M0065626-02 Publication Date -01/09/2015 Date Updated -14/12/2017 i07195340 Travel Motor - Disassemble SMCS - 4351-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-2420 Transmission Repair Stand 1 B 421-5662 Lifting Eye Assembly 1 6V-5215 M8 X 1.25 X 16 MM Bolt 2 C 9M-1974 M8 Hard Washer 2 D 1P-0510 Driver Gp 1 Start By: a. Remove travel motor. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  3. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP759... 2/14 Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. Dispose of all fluids according to local regulations and mandates. Illustration 1 g06249277 1. Fasten travel motor (1) in a vertical position on Tooling (A). The weight of travel motor (1) is approximately 82 kg (180 lb). Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 2. Remove bolts (2) and cap (3). Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  4. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP759... 3/14 Follow the recommended procedure and use all recommended tooling to release the spring force. Illustration 2 g06249309 Illustration 3 g06249323 Illustration 4 g06249325 3. Remove bolts (4) and cap (5). 4. Remove spring (6), spring (9), spool assembly (8), and spring seats (7). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  5. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP759... 4/14 Illustration 5 g06249329 5. Remove plug (11), relief valve (10), and the O-ring seals. Illustration 6 g06249334 6. Remove plug (13), relief valve (12), and the O-ring seals. Illustration 7 g06249337 7. Remove plug (14), and the O-ring seal. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  6. https://www.aservicemanualpdf.com/ My Dear Friend! Thank you very much for visiting. Full manual if required, please enter the following URL into your browser. https://www.aservicemanualpdf.com/

  7. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP759... 5/14 Illustration 8 g06249341 Illustration 9 g06249344 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 8. Remove plug (15), spool assembly (16), spring (17), and the O-ring seals. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  8. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP759... 6/14 Illustration 10 g06249348 9. Remove plugs (18) and the O-ring seals. Illustration 11 g06249351 10. Remove bolts (19). Illustration 12 g06249354 11. Attach Tooling (B) and a suitable lifting device to motor head assembly (20). The weight of motor head assembly (20) is approximately 27 kg (60 lb). Remove motor head assembly (20). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  9. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP759... 7/14 Illustration 13 g06250338 12. Remove the ball bearing that is located on the bottom side of motor head assembly (20). Illustration 14 g06249364 Port plate (25) may still be adhered to the bottom of motor head assembly (20). 13. Remove O-ring seals (21), O-ring seal (22), springs (23), springs (24), and port plate (25). Note: Note the location of springs (23). They must be installed in the same location during the assembly procedure. Illustration 15 g06249511 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  10. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP759... 8/14 14. Insert Tooling (C) into piston assembly (26). Use a suitable prying device and Tooling (C) to remove piston assembly (26). Illustration 16 g06250418 15. Remove O-ring seal (27) and O-ring seal (28). Illustration 17 g06249522 16. Use suitable prying devices to remove guide assembly (29). Illustration 18 g06249535 17. Remove O-ring seal (30). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  11. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP759... 9/14 Illustration 19 g06249539 Illustration 20 g06249544 18. Remove separator plates (31) and friction plates (32). Note the alternating order of separator plates (31) and friction plates (32) for assembly purposes. Illustration 21 g06249564 19. Remove barrel assembly (33). Note: Do not allow the components of barrel assembly (33) to come apart while you remove barrel assembly (33). The components of barrel assembly (33) must be reinstalled into the original positions. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  12. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 10/14 Illustration 22 g06249598 Note: Mark the component locations for assembly purposes before you disassemble the barrel assembly. 20. Remove piston assemblies (34) and retainer (35). Illustration 23 g06249609 21. Remove hold down ball (36). Illustration 24 g06249621 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  13. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 11/14 22. Remove dowel pins (37). Illustration 25 g06249657 23. Put location marks on swashplate (38) for assembly purposes. Remove swashplate (38). Illustration 26 g06249682 24. Remove pistons (39) and the balls. Illustration 27 g06249751 25. Remove springs (40). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  14. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 12/14 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. Illustration 28 g06249755 Illustration 29 g06249758 26. Use a suitable press and Tooling (D) to remove snap ring (41), spacers (42), and spring (43). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  15. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 13/14 Illustration 30 g06249760 27. Use a soft faced hammer to remove shaft assembly (44). Remove shaft assembly (44) in the direction that is indicated by the arrow. 28. Remove O-ring seal (45). Illustration 31 g06249762 29. Remove lip seal (46). Illustration 32 g06249763 30. Use a suitable press to push shaft (47) out of bearing (48). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  16. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP759... 1/10 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 340D2 L EXCAVATOR JEE Configuration: 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 336D 2L and 340D 2L Excavators Machine Systems Media Number -M0065626-02 Publication Date -01/09/2015 Date Updated -14/12/2017 i06242093 Travel Motor - Assemble SMCS - 4351-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty 1U-7506 Adapter 1 8T-4244 Nut 6 A 8T-4223 Hard Washer 6 - M12 x 1.75 X 250 mm (10 inch) Threaded Rod 1 C 3E-3882 Eyebolt 1 D 1P-1859 Retaining Ring Pliers 1 1P-0510 Driver Gp 1 E 9S-9152 Bearing Puller Gp 1 F 1P-1861 Retaining Ring Pliers 1 G - Loctite 243 - https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  17. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP759... 2/10 Illustration 1 g03870784 1. Install O-ring seal (34) onto the housing of the travel motor. Illustration 2 g03870780 2. Install seal (33) and piston actuator (32). Lubricate the surfaces of piston actuator (32) with lubricant that is being sealed. Illustration 3 g03870779 3. Install backup ring (31) and seal (30). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  18. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP759... 3/10 Illustration 4 g03870778 4. Install cover (29) and bolts (28). Tighten bolts (28) to a torque of 28 ± 7 N·m (248 ± 62 lb in). Illustration 5 g03870770 5. Apply Tooling (G) to the mating surface of lip seal (27). Use Tooling (E) in order to install lip seal (27). Lubricate the sealing lip of lip seal (27) with lubricant that is being sealed. 6. Use Tooling (F) in order to install retaining ring (26). Illustration 6 g03870766 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  19. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP759... 4/10 7. Rotate the housing. 8. Install keys (25) and locating pins (not shown) into the body of the travel motor. 9. Install bearing (24). Illustration 7 g03870760 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 10. Install springs (23) into the barrel assembly. Install ball (22) onto springs (23). Lubricate ball (22) with lubricant that is being sealed. Illustration 8 g03870754 11. Lubricate the piston assemblies with lubricant that is being sealed. Install piston assemblies and retainer plate (21) into barrel assembly (16). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  20. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP759... 5/10 Note: Take note of the mark on the piston assembly and the barrel assembly. The pistons must be returned to the same position. Illustration 9 g03870686 12. Lubricate cam plate (20) with lubricant that is being sealed. Install cam plate (20) onto barrel assembly (16). Illustration 10 g00888697 13. Install shaft (15) into a suitable press. Install bearing race (19) onto shaft (15). Illustration 11 g00887426 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  21. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP759... 6/10 14. Rotate shaft (15) in the suitable press. Use Tooling (D) to install retaining ring (17) onto shaft (15). Illustration 12 g00888710 15. Install bearing race (18) onto shaft (15). Note: Bearing race (18) must contact retaining ring (17). Illustration 13 g00887405 16. Install Tooling (C) into shaft (15). Install shaft (15) into rotating assembly (16). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  22. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP759... 7/10 Illustration 14 g03870820 17. Place the pump housing into Tooling (A). 18. Use Tooling (C) in order to install rotating assembly (16) into the housing. Illustration 15 g03870825 Illustration 16 g03870827 19. The notches in cam plate (20) must align with keys (25). The keys are located in the bottom of the housing of the travel motor. Illustration 17 g00887355 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  23. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP759... 8/10 20. Install plates (13) and friction discs (14) into the housing. Note: Install the plates and the discs alternately. Illustration 18 g00887336 21. Install backup ring (12) and seal (11) onto the brake piston. 22. Install backup ring (10) and seal (9) onto the brake piston. Illustration 19 g00888967 23. Rotate brake piston (8). 24. Install brake piston (8) into the housing. Note: Brake piston (8) must be level upon installation. The brake piston must be level in order to prevent damage to the O-ring seals. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  24. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP759... 9/10 Illustration 20 g00887311 25. Install springs (7) and O-ring seals (6). Illustration 21 g00887302 26. Lubricate port plate (4) with lubricant that is being sealed. Install O-ring seal (3), port plate (4), and bearing (5). Illustration 22 g00887295 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  25. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 10/10 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 27. Install head (2) onto the body of the travel motor. Note: During the installation of head (2) onto the travel motor, be careful not to damage the mating surfaces of the components. 28. Install bolts (1). Tighten bolts (1) to a torque of 240 ± 40 N·m (177 ± 30 lb ft). End By: a. Install the travel motor. Copyright 1993 - 2020 Caterpillar Inc. Mon Dec 7 11:20:10 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  26. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP759... 1/14 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 340D2 L EXCAVATOR JEE Configuration: 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 336D 2L and 340D 2L Excavators Machine Systems Media Number -M0065626-02 Publication Date -01/09/2015 Date Updated -14/12/2017 i07197988 Travel Motor - Assemble SMCS - 4351-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-2420 Transmission Repair Stand 1 B 421-5662 Lifting Eye Assembly 1 C 6V-2055 Grease - D 1P-0510 Driver Gp 1 Illustration 1 g06250080 1. Use a suitable press to press bearing (48) onto shaft (47). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  27. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP759... 2/14 Illustration 2 g06249762 Illustration 3 g06250732 Lip seal orientation. 2. Install lip seal (46). Illustration 4 g06250082 3. Install O-ring seal (45). 4. Use a soft faced hammer to install shaft assembly (44). Install shaft assembly (44) in the direction that is indicated by the arrow. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  28. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP759... 3/14 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. Illustration 5 g06249755 Illustration 6 g06249758 5. Use a suitable press and Tooling (D) to install spacers (42), spring (43), and snap ring (41). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  29. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP759... 4/14 Illustration 7 g06249751 6. Install springs (40) and the balls. Illustration 8 g06249682 7. Install pistons (39). Illustration 9 g06249657 8. Install swashplate (38). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  30. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP759... 5/14 Illustration 10 g06249621 9. Install dowel pins (37). Illustration 11 g06249609 10. Install hold down ball (36). Illustration 12 g06249598 11. Install retainer (35) and piston assemblies (34). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  31. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP759... 6/14 Illustration 13 g06250125 Typical example. Illustration 14 g06249564 12. Wrap a piece of nylon string around the piston assemblies as shown. Install barrel assembly (33). Use the nylon string to hold the assembly together during installation. Remove the nylon string. Illustration 15 g06249544 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  32. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP759... 7/14 Illustration 16 g06249539 13. Install friction plates (32) and separator plates (31) in the same alternating order that they were removed during the disassembly procedure. Illustration 17 g06249535 14. Install O-ring seal (30). Illustration 18 g06249522 15. Install guide assembly (29). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  33. GET MORE OTHER MANUALS https://www.aservicemanualpdf.com/ Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it. GET MORE OTHER MANUALS https://www.aservicemanualpdf.com/

  34. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP759... 8/14 Illustration 19 g06250418 16. Install O-ring seal (28) and O-ring seal (27). Illustration 20 g06250144 17. Install piston assembly (26). Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  35. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP759... 9/14 Illustration 21 g06250164 18. Install springs (24), springs (23), O-ring seal (22), and O-ring seals (21). Note: Springs (23) must be installed in the same location as they were located at during the disassembly procedure. Illustration 22 g06250335 Illustration 23 g06250338 19. Install the ball bearing. 20. Apply Tooling (C) to the face of port plate (25). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  36. 340D2 L Excavator JEE00001-UP (MACHINE) POWERED BY C9 Engine(SEBP7... 10/14 21. Place port plate (25) onto motor head assembly (20). Make sure to place the alignment slot in port plate (25) onto the alignment pin on motor head assembly (20). Illustration 24 g06249354 22. Attach Tooling (B) and a suitable lifting device to motor head assembly (20). The weight of motor head assembly (20) is approximately 27 kg (60 lb). Install motor head assembly (20). Illustration 25 g06249351 23. Install bolts (19). Tighten bolts (19) to a torque of 205 ± 10 N·m (151 ± 7 lb ft). Illustration 26 g06249348 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/7

  37. https://www.aservicemanualpdf.com/ My Dear Friend! Thank you very much for visiting. Full manual if required, please enter the following URL into your browser. https://www.aservicemanualpdf.com/

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