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U.S.COEXCELL, INC.

U.S.COEXCELL, INC. HIGH-PURITY LARGE PART BLOWMOLDING. Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio. U.S.COEXCELL 55-GALLON SIZE PLASTIC DRUMS.

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U.S.COEXCELL, INC.

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  1. U.S.COEXCELL, INC. HIGH-PURITY LARGE PART BLOWMOLDING Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  2. U.S.COEXCELL 55-GALLON SIZE PLASTIC DRUMS Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  3. CORPORATE OVERVIEW • STARTED BUSINESS:1993 • LOCATION: MAUMEE, OHIO Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  4. U.S.COEXCELL FACILITY IN MAUMEE, OHIO Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  5. CORPORATE OVERVIEW • STARTED BUSINESS :1993 • LOCATED:MAUMEE, OH • EMPLOYMENT: 40 TEAM MEMBERS Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  6. CORPORATE OVERVIEW • STARTED BUSINESS :1993 • LOCATED:MAUMEE, OH • EMPLOYMENT: 40 TEAM MEMBERS • EQUIPMENT: 3 LARGE PART BLOW MOLD MACHINES, • MULTILAYER CAPABILITY. Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  7. CROSS SECTION OF USC IC55 HDPE DRUM Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  8. CORPORATE OVERVIEW • STARTED BUSINESS :1993 • LOCATED:MAUMEE, OH • EMPLOYMENT: 40 TEAM MEMBERS • EQUIPMENT: 3 LARGE PART BLOW MOLD MACHINES, • MULTILAYER CAPABILITY. • PRIMARY BUSINESS: MANUFACTURE AND SALE OF • 55-GALLON HDPE DRUMS Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  9. CORPORATE OVERVIEW • STARTED BUSINESS :1993 • LOCATED:MAUMEE, OH • EMPLOYMENT: 40 TEAM MEMBERS • EQUIPMENT: 3 LARGE PART BLOW MOLD MACHINES, • MULTILAYER CAPABILITY. • PRIMARY BUSINESS: MANUFACTURE AND SALE OF • 55-GALLON HDPE DRUMS • MARKET FOCUS: SEMICONDUCTOR AND ELECTRONIC • CHEMICAL INDUSTRY Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  10. WHAT’S THE DIFFERENCE BETWEEN A NORMAL CONTAINER AND A “HIGH-PURITY” CONTAINER? LOW COUNT OF FOREIGN PARTICULATES REDUCED SIZE OF FOREIGN PARTICULATES LOW EXRACTABLE PROPERTY OF SIDEWALL STABLE LINER WALL FOR MINIMAL SHEDDING Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  11. THE PURITY OF CHEMICALS DIRECTLY CORRELATES TO THE PURITY AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.THIS IS PARTICULARLY CRITICAL TO THE MICRO ELECTRONIC CHEMICAL, SEMI-CONDUCTOR, BIOMEDICAL AND PHARMECEUTICAL INDUSTRIES. BUSINESS PREMISE Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  12. “THINK INSIDE THE DRUM” BUSINESS PHILOSOPHY Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  13. MARKET APPLICATION FOR HIGH-PURITY HDPE CONTAINERS MICRO ELECTRONIC CHEMICALS AND SEMICONDUCTORS Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  14. SEMICONDUCTOR WAFER MAGNIFICATION Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  15. PARTICLE COUNT MEASUREMENTS Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  16. METALLIC EXTRACTABLE REQUIREMENTS Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  17. ACRONYM FOR: INTEGRATED CLEAN AIR SYSTEMAN EXCLUSIVE PROCESS INTRODUCED AND TRADEMARKED BY U.S.COEXCELL Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  18. U.S.COEXCELL’SMETHODOLOGY FOR HIGH-PURITY “TEN CLEAN COMMANDMENTS” Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  19. U.S.COEXCELL’S“TEN CLEAN COMMANDMENTS” COMMITMENT THAT QUALITY IS MORE IMPORTANT THAN QUANTITY. Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  20. U.S.COEXCELL’S“TEN CLEAN COMMANDMENTS” 2. THE IMPORTANCE OF A CLEAN CONTAINER MUST BE UNDERSTOOD BY EVERYONE IN THE ORGANIZATION. Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  21. U.S.COEXCELL’S“TEN CLEAN COMMANDMENTS” 3. SPECIALLY DESIGNED AIR-FILTRATION SYSTEM AND MATERIALS OF CONSTRUCTION. Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  22. AIR FILTRATION AND CONDITIONING UNITS

  23. U.S.COEXCELL’S“TEN CLEAN COMMANDMENTS” 4. SPECIALLY FORMULATED RESIN WITH SUPERIOR PERFORMANCE PROPERTIES . Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  24. CROSS SECTION OF CONTAINER SIDEWALL Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  25. U.S.COEXCELL’S“TEN CLEAN COMMANDMENTS” 5. 100% VIRGIN RESIN ONLY! NO REGRIND ! Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  26. 55-GALLON HDPE DRUM PRIOR TO MACHINE EXIT

  27. U.S.COEXCELL’S“TEN CLEAN COMMANDMENTS” • POST-FORMING CLASS –1000 CLEAN ROOM STATION . Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  28. CLASS 1000 CLEAN ROOM ENVIRONMENT

  29. U.S.COEXCELL’S“TEN CLEAN COMMANDMENTS” 7. CLEAN ROOM GARMENT PROTOCOL. Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  30. CLEAN ROOM PROTOCOL IN POST FORMING STATION

  31. U.S.COEXCELL’S“TEN CLEAN COMMANDMENTS” 8. SPECIAL HANDLING OF CONTAINERS AND FITTINGS. Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  32. CLASS 1000 CLEAN ROOM FOR HANDLING / ASSEMBLING COMPONENTS Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  33. STORAGE AND HANDLING OF COMPONENTS Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  34. U.S.COEXCELL’S“TEN CLEAN COMMANDMENTS” 9. STRICT ADHERENCE TO ESTABLISHED PROCESSING PARAMETERS AS WELL AS THE EQUIPMENT MAINTENANCE SCHEDULE. Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  35. ULTRASONIC WALL THICKNESS MEASUREMENT

  36. CALIPER MEASUREMENT OF DIAMETER AND CONCENTRITY

  37. PHYSICAL TEST - FREEZE-DROP

  38. PHYSICAL TEST - INTERNAL PRESSURE

  39. RECORD & ANALYZE QC MEASUREMENT DATA AS PART OF THE SPC SYSTEM

  40. U.S.COEXCELL’S“TEN CLEAN COMMANDMENTS” 10. IN-LINE PARTICLE COUNT MONITORIZATION. Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  41. U.S.COEXCELL’S“TEN CLEAN COMMANDMENTS” IN-LINE PARTICLE COUNT MONITORIZATION PRE-BLOW BLOW MOLD PRESS HANDLING STATIONS FINAL PRODUCT Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  42. LIQUID PARTICLE COUNT MEASUREMENT

  43. WATER FILTRATION EQUIPMENT STATIONED OUTSIDE CLASS 100 CLEAN ROOM Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  44. INNOVATIONS IN HIGH-PURITY BLOWMOLDING • FIRST TO INTRODUCE MULTILAYER OR COEXTRUSION PROCESS TO LARGE PART BLOW MOLDING OF PLASTIC DRUMS • FIRST TO INCORPORATE AIR FILTRATION TECHNOLOGY IN THE MANUFACTURING PROCESS • FIRST TO ESTABLISH RESIN SPECIFICATIONS FOR A CLEAN CONTAINER PRODUCTION • FIRST TO OFFER A UNITED NATIONS-CERTIFIED DRUM WITH EXTRACTION TUBE • FIRST TO INSTALL PARTICLE MONITORING IN THE MANUFACTURING PROCESS • FIRST TO PROVIDE PARTICLE COUNT CERTIFICATION FOR DRUM SHIPMENTS TO CUSTOMERS Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  45. PARTICLE COUNT REDUCTION OF 29% FOR 0.2µ and 0.3µ PER CUBIC CENTIMETER

  46. “KEYS TO MEET THE STRINGENT HIGH-PURITY REQUIREMENTS IN THE FUTURE” • CONTINUAL PROCESS IMPROVEMENT: • EMPLOYEE TRAINING AND AWARENESS • INCREASED MEASUREMENT OF PROCESS • REFINEMENT OF FILTRATION CAPABILITY AND • TECHNIQUES • NEXT GENERATION HDPE: • IMPROVED PERFORMANCE OF ADDITIVE PACKAGE (ANTI-OXIDANTS AND STABILIZERS). • MODIFICATION IN PROCESS FOR GENERATING HDPE PELLETS • STABILITY OF HDPE UNDER ELEVATED HANDLING AND STORAGE CONDITIONS Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  47. U.S.COEXCELL, INC. HIGH-PURITY LARGE PART BLOWMOLDING QUESTIONS AND ANSWER FORUM Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

  48. U.S.COEXCELL, INC. HIGH-PURITY LARGE PART BLOWMOLDING THANK YOU FOR YOUR TIME AND ATTENTION. Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio

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