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"Rotork Soldo Control SW Heavy-duty limit switch boxes, designed for hazardous areas, provide a visual and electrical remote position feedback on automated valves. Available in 316 stainless steel, the explosion proof enclosure matches the Ex d IIC T6 standards. The SW limit switch box serie, thanks to its large inner volume able to host up to 6 switches and spare pass through terminals and the four cable entries either metrics or imperial, provide a highly customizable solution meeting a wide range of applications. These including, but not limited to, the Oil and Gas,
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LimitSwitchBoxes KeepingtheWorldFlowing
KeepingtheWorldFlowing RELIABILITY INFLOWCONTROL CRITICAL APPLICATIONS Quality-driven globalmanufacturing Products designed with 60 years of industry and applicationknowledge. Researchand developmentacross allourfacilities ensures cutting edge products are available for every application. Reliableoperation whenitmatters Assuredreliabilityforcriticalapplicationsandenvironments. Whether used 24/7 or infrequently, Rotork products will operatereliablyandefficientlywhencalledupon. Lowcost ofownership Long-termreliabilityprolongsservicelife. Rotork helps to reduce long term cost of ownership andprovidesgreaterefficiency to process andplant. Customer-focusedservice worldwidesupport Solvingcustomerchallengesanddevelopingnew solutions. From initial enquiry through to product installation, long- termafter-salescareandClientSupportProgrammes (CSP). LimitSwitchBoxes 2
LimitSwitchBoxes Section Rotork–KeepingtheWorldFlowing RotorkInstruments ProductOverviewChart Twin Shaft Design Visual Indication ApprovalsandMarking Switch and Sensors Position Transmitters SpecialOptions HARTCommunication FoundationFieldbusCommunication AS-iCommunication ProfibusCommunication Page 2 6 8 10 11 12 14 15 16 17 17 18 19 Section ProductRanges SP-SMlimitswitchboxseries SF-SS-SBlimitswitchboxseries HWlimitswitchboxseries SK-SQlimitswitchboxseries SY-SWlimitswitchboxseries SX-SHlimitswitchboxseries BM-TBlimitswitchboxseries ESEasylimitswitchbox Mounting Kits Appendix A: Equipment Certification RequirementsforHazardousLocations Page 20 20 22 24 26 28 30 32 34 36 38 Comprehensiveproductrange servingmultipleindustries Improved efficiency,assuredsafetyandenvironmental protection. Rotork products and services are used throughout industry inclusiveofPower, Oil &Gas,Water&Wastewater, HVAC, Marine, Mining, Pulp & Paper, Food & Beverage, Pharmaceutical andChemicalindustries around the world. Marketleader technicalinnovator The recognised market leaderfor60years. Our customers have relied upon Rotork for innovative solutions to safely manage the flow of liquids, gases andpowders. Globalpresence localservice Globalcompanywithlocalsupport. Manufacturingsites,servicecentres,salesofficesand CentresofExcellencethroughouttheworldprovide unrivalledcustomerservicesandfastdelivery. Corporatesocial responsibility A responsiblebusinessleadstobeingthe best business. Wearesocially,ethically,environmentally responsible and committed to embedding CSR across all our processes andwaysofworking. KeepingtheWorldFlowing 3
KeepingtheWorldFlowing GLOBAL EXPERIENCE STRATEGIC INDUSTRIES Activeineveryindustryand marketsectoraroundtheworld. Servingcustomersandworking withpartners. Improvingefficiency,assuring safetyandprotectingthe environment. Industry knowledge Our engineering and application knowledge base, built over 60 years, allows us to provide innovative and reliable solutionsforallflowcontrolapplications. We work across the globe, servicing a diverse range of marketsandcriticalapplications. Ourexperienceofflowcontrolissecondto none. Limit SwitchBoxes 4
Oil&Gas Water&Wastewater Rotork products are used on upstream, midstream and downstreamactivities,ranging fromoffshoreproduction facilities, to refining andprocessing, to transportation, storageanddistribution. Rotork products are used on modern state-of-the-art water treatment and distribution processes, which maximise existingresources such as desalination plants and water re-use projects, together with conventional water and wastewater plants. • Onshoreandoffshoreproduction • Refiningandpetrochemicals • Distributionandstorage • Pipelines • LNGliquefactionandregasification • Unconventional oil & gas • Sludgeandsewagetreatment • Watertreatment,desalinationandre-use • Environmentalcontrol • Dams,reservoirsandirrigation Power OtherIndustries • Marine • Pharmaceutical • HVAC • Mining • Biomedical • Rail • Pulp&Paper • Food&Beverage Rotork products are found in traditional power stations, including nuclear power stations where its products are certified for use both inside and outside containment. Theyare alsousedforrenewable energy generation systems such as thermal solar plants, and emission reductionprocesses suchas fluegas desulphurisation. • Conventionalfuels • Nuclearenergy • Concentratingsolarpower • Geothermalandotherrenewables KeepingtheWorldFlowing 5
RotorkInstruments WorldwideIndustryandApplicationExperience With nearly 60 years of extensive knowledge and experience, Rotork has provided products and services worldwide for virtuallyeveryindustrial actuatorapplication. Rotork Instrumentsoffers arangeofprecisioncontroland valve accessory products through our prestigious brands, including Fairchild, YTC, Soldo®, Midland-ACSTM, Bifold®, Orange,M&M,AlconandRI Wireless: Rotork Instrumentsarespecialistmanufacturersofproducts forflowcontrol,pressurecontrol,flow measurement and pressure measurement. Our solutions are trusted whereverthereis a needforhighprecisionandreliability, including pharmaceutical, biomedical, oil & gas and manufacturing industries. We have production facilities throughout the world, complemented byalargenetworkofdistributionand supportcentres. InstrumentValves • Valveactuationaccessories • Solenoidvalves • Pistonvalves • Instrumentvalves • Mediumpressurevalves • Subseavalves andconnectors A full listing of our worldwide sales and service network is availableonour website atwww.rotork.com • Controllers • Valvepositioners • Railsystems • I/PandE/Pconverters • Fireprotection • Measurement • Valvepositionsensors • Transmittersandswitches • InstrumentPumps • Pumps • Intensifiersandaccumulators • Rotork Instruments is proud to offer a diverse range of products which serve many different duties in a wide variety of applications. We also offer a factory customisation service tocreateone-offunitstomeet specific needs. Limit SwitchBoxes 6
RotorkInstruments TheSoldorangeoflimitswitch boxes,proximity sensors,and accessoriesoffersavarietyofoptions.Soldospecialisesin the designand manufacture ofcontrolaccessories forvalve automation, providing high quality products and services that guarantee a link between the control room and automated processvalves. Product development programs ensure Soldo is always ready for new markets and applications and able to meet or exceed customer requirements. Soldo products are valued by customers for their advanced design and capabilitiesincluding: Versatility From cost effective, when price is a concern, to corrosion resistant and explosionproof, when harsh environments are encountered, Soldo products provide the protection and automationthateach application demands. UniqueDesignFeatures Soldo units are a step above the competition with unique splitshaftdesigns.Thisallowsinstallationwherespace isa factor andwhere alowprofilelimitswitch boxisnot preferred. Soldo limit switches also have easy-set 3 degree camsfor independenttoolfreeadjustment. SimpleInstallation Pre-wiredPCB switch modules ensure installationisworry free and allows easy installation and wiring directly into terminalstrips.Thepre-wiredboardsareconformalcoated forenvironmentalprotection.Soldoalsooffersafulllineof mounting brackets for all models that do not come with an integral mountingkit. Italy(manufacturingplant) tel: email: +39035451161 sales.instruments-italy@rotork.com USA tel: email: +1(336)6593400 sales@soldousa.com Full contact detailsandcompany information isavailable onlineatwww.soldo.net KeepingtheWorldFlowing 7
ProductOverviewChart WaterPowerFactoryOilGas Model SP SM SB SF SS HW SX SH Application Industry Valve Type RotaryValves RotaryValves RotaryValves RotaryValves RotaryValves RotaryValves RotaryValves RotaryValves Glassreinforced plastic Nickelplated aluminium Copperfree aluminium Copperfree aluminium 316stainlesssteel Aluminium Aluminium Aluminium Housing Material Polycarbonate Polycarbonate Polycarbonate Aluminium 316stainlesssteel Aluminium Aluminium Aluminium Cover IP65 IP65 IP67 IP66/67IP67M IP66/67IP67M IP66/67 IP66/67 IP66/67 IPRating SIL Rating upto: SIL2 SIL2 SIL3 SIL3 SIL3 SIL3 SIL3 SIL3 ATEX, IECEX option ExiaIICT6 ExiaIICT6 ExiaIICT6 ExiaIICT6 ExiaIICT6 – ExdIIBT6 ExdIIB+H2T6 Safeareaor Class1/2Div2 Safeareaor Class1/2Div2 Safeareaor Safeareaor Certification cULus option – – Class1/2Div1/2 Class1/2Div1/2 Class1/2Div2 Class1/2Div2 EAC option ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ CCOE option ✔ ✔ ✔ ✔ ✔ ✔ ✔ – INMETRO option ✔ ✔ – – – – – – NEPSI option – – – – – – – – ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 3D VisualPositionIndicator ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Flat MultiPort Valves ✔ ✔ ✔ ✔ ✔ ✔ – – ✔ ✔ ✔ – – – – – None Electro mechanic ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ElectricalFeedback Magnetic ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Inductive ✔ ✔ ✔ ✔ ✔ ✔ – – 4-20mA Communication Protocols ✔ ✔ ✔ ✔ ✔ ✔ – – TwinShaft Design ✔ ✔ ✔ ✔ ✔ ✔ – – Features -20to+80°C (-4to+176°F) -20to+80°C (-4to+176°F) -30to+80°C (-22to+176°F) -60to+105°C (-76to+221°F) Temp. Max Range -60to+105°C -60to+105°C -20to+105°C -20to+105°C (-76to+221°F) (-76to+221°F) (-4to+221°F) (-4to+221°F) Integrated Mounting Kit ✔ ✔ ✔ – – – – – Limit SwitchBoxes 8
ProductOverviewChart WaterPowerFactoryOilGas Model SK SQ SY SW SE ES BM TB Application Industry ExternalSwitches ExternalSwitches Valve Type RotaryValves RotaryValves RotaryValves RotaryValves LinearValves ManualValves GeneralPurpose GeneralPurpose Copperfree Copperfree Copperfree 316stainlesssteel Aluminium 316Lstainlesssteel 316stainlesssteel aluminiumor aluminiumor 316stainlesssteel Housing Material aluminium oraluminium 316stainlesssteel 316stainlesssteel Copperfree Copperfree Copperfree 316stainlesssteel Aluminium 316Lstainlesssteel 316stainlesssteel aluminiumor aluminiumor 316stainlesssteel Cover aluminium oraluminium 316stainlesssteel 316stainlesssteel IP66/67 optionalIP68 IP66/67 IP68subsea IP66/68 IP66/68 IP67IP67M IP68 IP68 IPRating optionalIP68 optionavailable SIL Rating upto: SIL3 SIL3 SIL3 SIL3 SIL3 SIL3 SIL3 SIL3 ATEX, IECEX option ExdIICT6 ExdIICT6 ExdIICT6 ExdIICT6 ExdIICT6 – ExdIICT6 ExdIICT6 ExiaIICT4 Certification cULus option Class1/2Div1/2 – Class1/2Div1/2 Class1/2Div1/2 – Class1/2Div1/2 Class1/2Div1/2 EAC option ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ CCOE option ✔ ✔ ✔ ✔ – – – – INMETRO option ✔ ✔ ✔ ✔ ✔ – – – NEPSI option ✔ ✔ – – – – – – ✔ ✔ ✔ ✔ – – – – 3D VisualPositionIndicator ✔ ✔ ✔ ✔ – – – – Flat MultiPort Valves ✔ ✔ ✔ ✔ – – – – ✔ ✔ ✔ ✔ – – – – None Electro mechanic ✔ ✔ ✔ ✔ – – – – ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ElectricalFeedback Magnetic ✔ ✔ ✔ ✔ ✔ – – – Inductive ✔ ✔ – – – – – – 4-20mA Communication Protocols ✔ ✔ – – – – – – TwinShaft Design ✔ ✔ ✔ ✔ – – – – Features -55to+105°C (-67to+221°F) Temp. Max Range -55to+105°C -60to+105°C -60to+105°C -50to+105°C -65to+150°C -40to+105°C -40to+105°C (-67to+221°F) (-76to+221°F) (-76to+221°F) (-58to+221°F) (-85to+302°F) (-40to+221°F) (-40to+221°F) Integrated Mounting Kit Optional Optional – – – – – – KeepingtheWorldFlowing 9
TwinShaftDesign The innovative twin shaft design provides user friendly installation,replacement,calibrationandoperation.Splitting the limit switch box into two halves improves the sealing arrangement to extend operating life in harsh or severe environmentswhilstreducing the possibility offailure. Noyellow metals exposed to atmosphere Sealing Uppershaft firmly fitted onthecover Bronzebushing Features: • Shaft sections mate together with a simple and reliable mechanicallinkage • Each halfoftheswitch boxmechanicallyretainstheshaft, preventinglossofcomponentsduringdisassembly • The shaft is completely sealed from the external atmosphere,avoidingcontaminationofthelubricating grease • The switch positionindicatorispermanentlyfixed to the topshaft toguarantee alignment during reassembly • Electricalcomponentsarecompletely sealed onceboth halvesof the switchboxarereassembled Uppershaft Bronzebushing Sealing Lowershaft firmlyfitted onthebody No yellow metalsexposed toatmosphere Lowershaft Limit SwitchBoxes 10
VisualIndication Ever increasing marketrequirementspushRotork to develop innovative solutions for positionindication. SwitchQuantity VisualIndicator CableEntries Temperature SwitchType Approval Terminals IPRating Marking Material Coating Series Codeselectionguide Code: SF702 2 0 -2 0 A 1 1 A 4 VisualIndicatorcodeselectionguideforSP-SMseries KeepingtheWorldFlowing 11
ApprovalsandMarking Electrical components require a specific protection method in explosive atmospheres due to the presence of gas or dust. Different geographical regions are subject to local standardsandcertificationtoguaranteesafety against explosion risks. Rotork offers a complete range of certifications, covering worldwiderequirements. HazardousAreasandIgnition Explosions inhazardous areasoccurwhenflammableliquids, vapours, gases or combustible dusts are mixed with oxygen and an ignition source, causing a fire or explosion. Limiting oxygenorgasisdifficult,thereforethesolutionisto control theignitionsourceorsafelycontain the explosion. Ignition Oxygen FlammableSubstance SafeArea HazardousArea ZONE1-21 IntrinsicallySafeProtectionMethod The intrinsically safe protection method works by reducing the powersupplied into thehazardousareawithan Ex'ia' barrier. The power reaching the hazardous area and the device is insufficient togenerate a spark thus avoidingignition. ControlRoom Intrinsically SafeBarrier SafeArea HazardousArea ZONE1-21 ExplosionproofProtectionMethod The explosionproof protection method guarantees that in case anexplosionshouldhappen,itwillbe contained inside theenclosure.Allmechanicaljoints ofthedevice,such as thelid tobody connection,cableentriesand shaft assembly have flame paths, designed and certified to ensure an explosionis contained. Exdwiring ControlRoom Exdenclosure Limit SwitchBoxes 12
ApprovalsandMarking Codeselectionguide SwitchQuantity VisualIndicator CableEntries Temperature SwitchType Approval Terminals Marking IPRating Material Coating Series A 1 Code: SF 70 2 2 0 -2 0 1 A 4 SP/SM SB SF/SS HW SK/SQ SY/SW SX SH BM/TB ES *ExcludingSQandTBseries **SYSWseriesonly KeepingtheWorldFlowing 13
SwitchandSensors Rotork Instruments offers one of the widest ranges of switch in the market. Rotork always provides the best switch or sensorsolutionforyourspecific application. Soldo limit switch boxes can include mechanical, magnetic or inductive proximity switches to fulfil your plant feedback requirements. With over 20 yearsexperience in valveautomation feedback, Soldo offers a complete selectionofmagneticlimitswitches to meet the most critical and demandingrequirements.Inertgas hermetical sealing, high power loops, different contact forms and alternativematerialsareallsatisfied withhigh quality Soldo switches. Suitableforfirefightingapplications Suitablein arctic application Suitablein Exia application Sw hQuantity VisualIndicator CableEntries Temperature Switchtype Approval Terminals IPRating Marking Material itc Coating Series Electromech.switches Hermeticallysealed Code: SF702 2 0 -2 0 A 1 1 A 4 • SPDTswitches • Code01 • SPDTsilverplatedsnap actionswitch • Highpowerloop:rating • upto5A@250VAC–0,6A@125VDC • Temperaturerange: • -40to+125°C(-40to+257ºF) • Code03 • SPDTgoldplatedsnapactionswitch • Ratingupto3A@250VAC– 1mA@24VDC • Temperaturerange: • -40to+125°C(-40to+257ºF) • DPDTswitches • Code1F • DPDTsilverplatedsnap actionswitch • Highpowerloop:rating • upto5A@250VAC,0.1A@80VDC • Temperaturerange: • -40to+120°C(-40to+248 ºF) • Code06 • DPDTgoldplatedsnapactionswitch • Ratingupto0.1A@250VAC, 0.1A@80VDC • Temperaturerange: • -40to+120°C(-40to+248ºF) • Code5P • SPDTsilverplatedsnap actingswitch • Highpowerloop:ratingupto 5A@250VAC • Temperaturerange: • -50to+204ºC(-58to399ºF) • Short time temperature range: Maximum250ºC(482ºF)for2hours • Maximum300ºC(572ºF)for70minutes Magneticswitches • SPDTswitches • CODEN1 • NOVAV3™SPDThermeticallysealed snapactionproximityswitch • High power loop: rating up to 5A@250VAC - 5A@28VDC • Temperaturerange: • -50to+95°C(-58to+203°F) • CODEN3 • NOVAV3™SPDThermeticallysealed snapactionproximityswitch • High power loop: rating up to 1A@250VAC - 1A@30VDC • Temperaturerange: • -50to+95°C(-58to+203°F) • DPDTswitches • CODEN4 • NOVAV3™DPDThermeticallysealed snapactionproximityswitch • High power loop: rating up to 5A@250VAC - 5A@28VDC • Temperaturerange: • -20to+95°C(-4to+203°F) • CODEC8 • DPDT hermetically sealed proximity reedswitch • Inertgascontactchamber • Ratingupto1A@24VDC • Temperaturerange: • -60to+100°C(-76 to+212°F) • CODEC4 • SPDT hermetically sealed proximity reedswitch • Inertgascontactchamber • Ratingupto1A@24VDC • Temperaturerange: • -60to+100°C(-76 to+212°F) • Inductivesensors • Amplifiedsensors • Code32 • 2wiresNO • LEDindicator • Operatingvoltage5-60VDC • Operatingcurrent2-100mA • Temperaturerange: • -25to+70°C(-13to+158ºF) • Code73 • 3wiresPNPNO • LEDindicator • Operatingvoltage10-30VDC • Operatingcurrent0-100mA • Temperaturerange: • -25to+70°C(-13to+158ºF) • NAMURExiasensors • Code70 • Nominalvoltage8VDC • Currentconsumption: 1mA (target detected) 3mA(targetnotdetected) • Temperaturerange: • -25to+100°C(-13to+212ºF) • Code62 • Nominalvoltage8VDC • Currentconsumption: 1mA (target detected) 3mA(targetnotdetected) • Temperaturerange: • -50to+100°C(-58to+212 ºF) • Code75 • 2wiresNO/NCprogrammable • Operatingvoltage5-36VDC • Operatingcurrent200mA • Temperaturerange: • -25to+80°C(-13to+176ºF) Limit SwitchBoxes 14
PositionTransmitters represents0–100%of themeasurement range. With theintroductionof SMART devices, HART provides digital communication overlaid on the analogue 4-20mA signal. Ifdiscretefeedbackinformation is not enough, Rotork can offer a complete range of analogue position transmitter options embeddedwithintheswitch boxenclosureforbothsafeand hazardousareas. Analogue 4 - 20 mA current loops are commonly used for electronic signalling in industrialprocesscontrol.4&20mA SwitchQuantity VisualIndicator CableEntries Temperature SwitchType Approval Terminals IPRating Marking Material Coating Series • 4-20mA • CodeT0 • 4-20mAanalogoutput • Supplyvoltage13-30VDC • Linearity±0,5%on full scale • DirectorReverseaction • Temperaturerange: • -40to+80°C(-40to+176 ºF) • CodeT4 • 4-20mAanalogoutput • Additionalmagneticreedswitches • Supplyvoltage13-30VDC • Linearity±0,5%on full scale • DirectorReverseaction • Temperaturerange: • -40to+80°C(-40to+176 ºF) Suitable for Exia application Code: • SF702 2 0 - 2 0 A 1 1 • CodeT1 • 4-20mAanalogoutput • Additionalsilverplatedmech. switches • Supplyvoltage13-30VDC • Linearity±0,5%on full scale • DirectorReverseaction • Temperaturerange: • -40to+80°C(-40to+176 ºF) • CodeT7 • 4-20mAanalogoutput • AdditionalinductiveNAMURsensors • Supplyvoltage13-30VDC • Linearity±0,5%on full scale • DirectorReverseaction • Temperaturerange: • -25to+80°C(-13to+176ºF) A 4 4-20mAHART • CodeH0 • 4-20mAHARTTransmitter • ATEXEExiaIICT6/T4certified • Updatetime120ms • Temperaturerange: • -40to+80°C(-40to+176 ºF) • CodeH4 • 4-20mAHARTTransmitter • Additionalmagneticreedswitches • ATEXEExiaIICT6/T4certified • Updatetime120ms • Temperaturerange: • -40to+80°C(-40to+176 ºF) • CodeH1 • 4-20mAHARTTransmitter • Additionalsilverplatedmech. switches • ATEXEExiaIICT6/T4certified • Updatetime120ms • Temperaturerange: • -40to+80°C(-40to+176 ºF) • CodeH7 • 4-20mAHARTTransmitter • AdditionalinductiveNAMURsensors • ATEXEExiaIICT6/T4certified • Updatetime120ms • Temperaturerange: • -25to+80°C(-13to+176ºF) FoundationFieldbus/ProfibusPA • CodeF0 • FoundationFieldbus/ProfibusPA positionTransmitter • ATEXEExiaIICT6/T4certified • Updatetime400ms • Temperaturerange: • -40to+80°C(-40to+176 ºF) • CodeF4 • FoundationFieldbus/ProfibusPA positionTransmitter • AdditionalinductiveNAMURsensors • ATEXEExiaIICT6/T4certified • Updatetime400ms • Temperaturerange: • -25to+80°C(-13to+176ºF) • CodeF1 • FoundationFieldbus/ProfibusPA positionTransmitter • Additionalsilverplatedmech. switches • ATEXEExiaIICT6/T4certified • Updatetime400ms • Temperaturerange: • -40to+80°C(-40to+176 ºF) Moreoptionsavailableonrequest. KeepingtheWorldFlowing 15
SpecialOptions Rotorkofferawiderangeofoptionsforspecific fieldapplications. SwitchQuantity VisualIndicator CableEntries Temperature SwitchType Approval Terminals IPRating Marking Material Coating Series PartialStrokeTestdeviceCode:SF70220-20A11A4 CodeP0 ThePartialStrokeTest(PST)deviceisa simpleandreliableelectro-mechanicalsystem. Amagnetickeyinitiatesthetestwhilean internalelectro-mechanicalsystemdrives the actuatorback to theopeningpositionafterthelastpositionhasbeenreached. Includes: CodeP4 MagneticreedSPDTswitches CodeP7 ExiainductiveNAMURsensors Surgeprotectordevices CodeS6 Surgeprotectorsguardthedeviceandallinnerelectricalcomponentsfrom externalpoweroverloads.Certificationisavailablefor ExiaorExd,with componentsin316stainlesssteelforharshenvironments protection. Includes: CodeS7 ExiainductiveNAMURsensors CodeSC Exia inductive NAMURsensorstamperproofmagnetic reed SPDTswitches SpecalExecution SwitchQuantity VisualIndicator CableEntries Temperature SwitchType Approval Terminals IPRating Marking Material i Coating Series Code: SF702 2 0 -2 0 A 1 1 A 4 0 028 EndOfLinemonitoringsystem Code28 • Endoflinemonitoringsystemtoperformdiagnosticsonswitches and wiring integrity. The DCS will detect feedback information as well asfaultdetection. • Applicable to electro-mechanical and magnetic switches, with reduced maxratingcapabilities. • NAMURsimulatedoutput • Arctic capabilitiesdownto -60°C(-76ºF) • SIL3approvedoption Moreoptionsavailableonrequest. Limit SwitchBoxes 16
HARTCommunication The HART Communication Protocol (Highway Addressable Remote Transducer) isahybrid,analogueanddigital,industrial automationprotocol. HART provides two simultaneous communication channels: the4-20mAanaloguesignalandadigital signal. The 4-20mAsignalcommunicates theprimarymeasuredvalue. Additional device information is communicated using a superimposeddigitalsignalon the analogue one. Rotorkcanoffer a complete rangeof4-20mAHARTposition transmitterswithorwithout additional switches. 20mA– Digital Signal “1”“1”“0” “1”“1”“0” “1”“0”“0” Analog Signal 4mA– RefertothePositionSensorsectionforawiderlistof optionsandcodeselectionguide. Time FoundationFieldbusCommunication RotorkoffersacompleterangeofFoundation Fieldbuspositiontransmitterswithorwithout additionaldigitalfeedback. The communication head is suitable for use in an Intrinsically Safe Ex’ia’ loop and provides full compatibility with the plant communicationsoftware. RefertothePositionSensorsectionforawiderlistof optionsandcodeselectionguide. KeepingtheWorldFlowing 17
AS-iCommunication • Superior productivity is one of the keys factors tosuccessfulbusinessintheprocessautomation sector. The secret to modern manufacturing is flexibility. • AS-Interface(AS-i) isthesimplestoftheindustrialnetworking protocolsusedinPLC, DCSandPC-basedautomation systems.Itisdesignedforconnecting binary (ON/OFF)devices such as actuators and sensors in discrete manufacturing and process applications usingasinglecable. • Features • Highlyefficientalternative to hardwiringoffielddevices • ExcellentpartnertoProfibus,DeviceNet,Interbusand Industrial Ethernetnetworksystems • Proveninhundredsofthousandsofapplications • Cut-downAS-iSWversionavailableforultra-simpledevices • Providestheideal basis forFunctionalSafetyin machinery safety/emergencystop applications AS-ICommunicationBoard CodeA1 AS-Icommunicationboard4In–3Out. Upto4 electro-mechanical switchesand3solenoid valveconnection. AvailableonSB,SF,SS,HW,SY,SWseries. SwitchQuantity VisualIndicator CablEntries Temprature e SwitchType r e Approval Terminals IPRating Marking t Mateial Coaing Series Code: SF702 2 0 -2 0 A 1 1 A 4 Limit SwitchBoxes 18
ProfibusCommunication • Profibus®Option • We introduced the Profibus communication bus intoourHWseriestoprovideacompletecontrol unit,facingalldemandingfieldapplications. • FeaturesandBenefits • Weatherproofenclosure • 3Dredandgreen visual positionindicator • 2½"NPTcable entries • 1¾"NPTcableentry • Profibuscommunicationboard • Two digital inputsforvalve positiondetection • Two extradrycontactinputsavailable • Two digital outputsforsolenoidvalveconnection • Adjustablemetalcams • Integratedmountinglegsfor NAMURactuators • Integratedsov,5/2or5/3wayconfiguration ProfibusControlUnit CodePF ProfibusDPcontrol unit. Two digital feedback and two digital output for solenoidvalves. SwitchQuantity VisualIndicator n CablEntries Temperature SwitchType e Approval Terminals IPRatig Marking t Material Coaing Series Code: SF702 2 0 -2 0 A 1 1 A 4 CodePG ProfibusDPfeedback unit. Two digital feedback and two digital output for solenoidvalves. Additionaltwomechanical switches5A250VAC. BothoptionsavailableonHWseries. KeepingtheWorldFlowing 19
SP-SMlimitswitchboxseries Compactlimitswitchboxforindustrial,water treatmentandlightdutyapplications. Features Approvals ATEX,EAC,CCOE: ExII2GDExiaIICT4/T5/T6 ExiaIIIBT44°C…….T108°CDbIP6* Ta:-20°C≤Ta≤80°C SILcertificate:UptoSIL2certifiedbyTÜV Protectionrating:IP65 IP67onrequest Nema44Xon request Temperature: -20to+80°C(-4to+176ºF)standardtemperaturerange • IntegratedmountingkitforNAMURpattern • Corrosionfreeglassreinforcedplasticenclosure onSPseries • Nickelplated aluminiumbodyonSMseries • 1 cable entry (SP) or 2 cable entries (SM) either metricorimperial • Multipleindicatoroptions • Easywiringthrough the terminalPCBboard SIL ATEX SILLEVEL2 SPlimitswitchbox 130mm[51/8in] 90mm[31/2in] 82mm[31/4in] 30mm[11/8in] Ø50mm[17/8in] 118mm[45/8in] 118mm[45/8in] 57,5mm[21/4in] 65,5mm[25/8in] 47mm[17/8in] 21mm[7/8in] A 27mm[11/8in] SMlimitswitchbox 20mm[3/4in] 4mm[1/8in] 30mm[11/8in] 80mm[31/8in]130mm[51/8in] 30mm[11/8in] 20mm[0,78in] 30mm[1,18in] 40mm[1,57in] 50mm[1,97in] Pinionheight: Limit SwitchBoxes 20
SP-SMlimitswitchboxseries Nomenclature - SP N1 2 H 0 D H W 0 0 R 1 Box SP=Glassreinforcedplasticbodywith polycarbonate cover SM=Aluminiumbodywith polycarbonate cover Switch 01=SPDTel.mech.switchsilverplatedcontacts 03=SPDT el.mech. switch gold plated contacts (for Ex'ia') 1F=DPDTel.mech.switchsilverplatedcontacts C4=SPDT magnetichermeticallysealedreedswitch(forEx'ia'lowtemperature) N1=SPDT magnetic hermeticallysealedsilverplatedsnapactingcontacts N3= SPDTmagnetichermeticallysealedgoldplatedsnap actingcontacts(forEx'ia') 70=InductiveproximityNAMUR sensor NJ2-V3-N2wireNClogic(forEx'ia') 73=Inductiveproximity sensormodelNBB2-V3-E2,3wirePNPNO Seeadditionalinformationandoptionsonpages14-19 SwitchQuantity 2 =2switches Terminals A=Screwtypeterminals 4 =Blue screw terminals(forEx'ia') 0=Screwterminalswithsovconnection 2 =Blue screw terminalswithsovconnection(forEx'ia') Coating 0=Blackplasticenclosure(onSPseries) N =Nickel plated aluminiumbody(onSMseries) CableEntries D=1cableentry1/2"NPT E=1cableentryM20x1.5 1 =2cableentries1/2”NPT(SMseriesonly) 2=2cableentriesM20x1.5(SMseriesonly) VisualPositionIndicator H = 3D visual position indicator black and yellow Z=Flatvisualpositionindicatorblackandyellow Seeadditionalinformationandoptionsonpage11 Approval W=Weatherproof A=ATEXcertified G=EACcertificationforRussianmarket Seeadditionalinformationandoptionsonpage13 Marking 0 =Standardlocation 1=Intrinsicallysafecertification Seeadditionalinformationandoptionsonpage13 IPProtectionrating 0 =WeatherproofIP65 7 =Nema4and4X 2 =WeatherproofIP67 Temperature A =Ambienttemperature range: -20 to +80 °C (-4 to +176ºF) B=Ambienttemperature range: -20to +70°C (-4 to+158ºF) for sensoroption73 Material 1 =Glassreinforcedplasticbodyand polycarbonate cover(onSP series) 2 =Nickelplatedaluminiumbodyand polycarbonate cover(onSMseries) KeepingtheWorldFlowing 21
SF-SS-SBlimitswitchboxseries Multipurposelimitswitchboxforsafeareaor IntrinsicallySafeapplications. Features Approvals ATEX,IECEx,EAC,CCOE: SF-SSseries(ATEX&IECEx) ExII1GDExiaIICT4...T6Ga ExiaIIICT95°C...T120°CDa -60°C<Ta<+105°C SBseries(ATEX only) ExII2GDExiaIICT6...T4Gb ExiaIIIBT44°C...T108° • Twinshaftdesign • Selflubricatingbushings • Copper free aluminium or 316 stainless steel housing optionfor maximumcorrosionprotection • 2 cable entrieseithermetricorimperial • Multipleindicatoroptions • Easywiringthrough the terminalPCBboard • Positiontransmitterboardoptional • Suitablefor arcticenvironments UL:ClassIDivision2GroupsA,B,C,D ClassIIDivision2GroupsF,G SILcertificate:UptoSIL3certifiedbyTÜV Protectionrating:IP66/67 Nema44Xon request Temperature: -20to+80°C(-4to+176°F)standardtemperaturerange -60to+105°C(-76to+221°F)availableonrequest SIL ATEX SILLEVEL SFlimitswitchbox Ø50[Ø1,969in] M6X1-6H SSlimitswitchbox 109,5[4,311in] 33[1,299in] 25[0,984in] 4[0,157in] 4[0,157in] Ø12[0,472in] 4[0,157in] 40[1,575in] SBlimitswitchbox 80[3,15in] 120[4,724in] Limit SwitchBoxes 22
SF-SS-SBlimitswitchboxseries Nomenclature SB N1 200-11X 11A 4 Box SB=Aluminiumbodywith polycarbonate cover SF=Aluminium enclosure SS=316stainlesssteelenclosure Switch 01=SPDTel.mech.switchsilverplatedcontacts 03=SPDT el.mech. switch gold plated contacts (for Ex'ia') 1F=DPDTel.mech.switchsilverplatedcontacts C4=SPDT magnetichermeticallysealedreedswitch(forEx'ia'lowtemperature) C8=DPDTmagnetichermeticallysealedreedswitch(forEx'ia'lowtemperature) N1=SPDT magnetic hermeticallysealedsilverplatedsnapacting contacts N3= SPDT magnetic hermetically sealed gold plated snap acting contacts N4= DPDTmagnetichermeticallysealedsilverplatedsnapactingcontacts 62=InductiveproximityNAMUR sensor SJ3,5-SN 2wireNClogic (forEx'ia'lowtemperaturesafetyfunction) 70=InductiveproximityNAMUR sensor NJ2-V3-N2wireNClogic(forEx'ia') 73=Inductiveproximitysensor modelNBB2-V3-E2,3wirePNPNO,10-30VDC,0-100mA 86=InductiveproximityNAMUR sensor model NJ4-12GK-SN2wireNClogic (forEx'ia'safety function) T0=4-20mApositiontransmitter H0=4-20mAHARTposition transmitter Atex ExiaIIC T6/T4 certified Seeadditionalinformationandoptionsonpages14-19 SwitchQuantity 2 =2switches 3 =3switches Terminals 0 =Screwterminalswithextrapoles for solenoidvalveconnection 2 =Blue screw typeterminalswithextrapoles for sov connection(forEx'ia') A=Screwterminalstrip 8 =Bluecage clampterminals(forlowtemperatureand switch codes 62,63, H0) E=Cageclampterminals(forlowtemperature) Coating 0 =Black powdercoating 1 =Bluepowdercoating E=Electropolishedfinishing(onSSseries) CableEntries 1=2cableentries1/2"NPT 2=2cableentriesM20x1.5p VisualPositionIndicator 0 =3Dplasticvisual positionindicator redandgreen 1 =No visual position indicator T=3Dstainlesssteelpositionindicator Seeadditionalinformationandoptionsonpage11 Approval W=Weatherproof X=ATEXandIECExcertifiedbox A=ATEXcertifiedbox B=ATEXcertifiedboxandSIL2approval C=ATEXcertifiedboxandSIL3approval G=EACcertificationforRussianmarket J=CCOEcertificationforIndianmarket U=ULcertifiedbox *SIL2/SIL3optionsavailableonrequest Seeadditionalinformationandoptionsonpage13 Marking 0 =Standardlocation 1=Instrinsicallysafecertification 9=cULusClass1/2Div2(withswitchescode:C4,C8,N1,N3) Seeadditionalinformationandoptionsonpage13 IPProtectionrating 1=WeatherproofIP66/IP67 7 =NEMA4and4X Temperature A =Ambienttemperature range: -20 to +80 °C (-4 to +176ºF) L=Ambienttemperature range: -40to +80 °C (-40 to +176ºF) P= Ambient temperature range: -60 to +80 °C (-76 to +176 ºF) for switch code C4 U=Ambienttemperature range: -20 to +40 °C (-4 to +104ºF) B=Ambienttemperature range: -20 to +70 °C(-4 to +158ºF) Material 2 =Die-castaluminiumheavy dutybodyand polycarbonate cover (onSBseries) 4=Copperfreealuminium(onSFseries) 6=316stainlesssteelheavydutyenclosure(onSSseries) KeepingtheWorldFlowing 23
HWlimitswitchboxseries Controlunitthatcombinesalimitswitchboxand solenoid valve into a single device. Maximum efficiencywithminimumcustomereffort. Features • Easywiringthrough the terminalPCBboard • Optionalpositiontransmitterboards • Optional Profibus communication board for complete processhandling Approvals EAC,ULgeneralpurpose SILcertificate: Up to SIL2 approval on request Protectionrating:IP66/67 Nema44Xon request Temperature: -60to+105°C(-76to+221ºF)standardtemperaturerange • Twinshaftdesign • Selflubricatingbushings • Optional integrated solenoid valve for maximum efficiency andcompactness • 3 or 5 way pneumatic valve with single or double coil configurations • Aluminium enclosure with thick powder coat paint and integratedNAMURmountingkit • Upto3cable entrieseithermetricorimperial • Multipleindicatoroptions SIL SILLEVEL2 HWlimitswitchbox 104[4,094in] 191[7,51in] 215,76[8,494in] 127,5[5,02in] 6[0,236in] 60[2,362in] 32[1,26in] 25[0,984in] 4[0,157in] Ø12[0,472in] 4[0,157in] 4[0,157in] 34[1,339in] Limit SwitchBoxes 24
HWlimitswitchboxseries Nomenclature HW N1 222-3TW 97P30A Box HW=Aluminiumcontrolunitenclosure Switch 01 =SPDT electromechanical switches, silver plated contacts 03 = SPDT electromechanical switches, gold plated contacts 1F=DPDTelectromechanicalswitches silverplatedcontacts 70=NAMURinductiveproximity sensor P+F typeNJ2-V3-N, NAMURNC2wire(forEx'ia') 73=InductiveproximityP+FNBB2-V3-E2,3wirePNPNO C4=Magnetic SPDT hermetically sealed switch (suitable for Ex'ia') C8=MagneticDPDThermeticallysealedswitch(suitableforEx'ia') N1= Magneticproximity SPDThermeticallysealedswitch,silverplatedsnap actingcontacts N3= Magnetic proximity SPDT hermetically sealed switch, gold plated snap acting contacts N4=MagneticproximityDPDT hermeticallysealedswitch,silverplated snap actingcontacts DB=3 position controlsystemfor singleacting actuators,5/3way, double coilsov DA=3 position controlsystemfor doubleactingactuators,5/3way, double coilsov A1=Asiboardwith2SPDTswitchesandsolenoidvalvecontrol T0=4-20mAanalogpositiontransmitter H0=4-20mAHARTtransmitterExiaIICcertified PG=Profibus communicationboard Seeadditionalinformationandoptionsonpages14-19 SwitchQuantity 0=Noswitchesfordigitallimitpositionfeedback 1 =1 switch orsensor (forDB,DA switch options) 2 =2switchesorsensors 3 =3switchesorsensors 4 =4switchesorsensors Terminals 0 =Screwtypeterminalswithsovconnection 2 =Blue screw typeterminalswithsovconnection Coating 0 =Blackpolyesterpowder coating(onlyforaluminium) CableEntries 1=2cableentries1/2"NPT 2=2cableentriesM20x1.5 3=2x1/2"NPT+1x3/4"NPTcableentries 4=2xM20x1.5p+1xM25x1.5pcableentries VisualPositionIndicator 0 =Redandgreen visualposition indicator Seeadditionalinformationandoptionsonpage11 Approval W=Weatherprooflimitswitchbox G=EACcertifiedboxforRussianmarket,withRTNpermit U=ULcertifiedbox Seeadditionalinformationandoptionsonpage13 Marking 0 =Ordinarylocation A =CULUS normally location Seeadditionalinformationandoptionsonpage13 IPProtectionrating 1 =WeatherproofIP66/IP67 7 =Nema44X Temperature S =Ambienttemperature range: -10 to+50 °C (+14 to +122ºF) 7 =Ambienttemperature range: -10 to +40°C (+14 to +104ºF) 5 =Ambienttemperature range:-5 to +50 °C(+23 to +122ºF) A =Ambienttemperature range:-20to +80°C (-4to +176ºF)without solenoidvalve Materialandsolenoidvalveselection 3 =Aluminiumheavy dutybodyandcover A = Aluminium heavyduty body andcoverdie-cromated,5/2 way aluminiumsolenoidvalve,singlecoil B=Aluminiumheavy dutybodyandcoverdie-cromated,5/2way aluminiumsolenoid valve,double coil C =Aluminiumheavydutybodyandcoverdie-cromated,5/3 way aluminium solenoid valve,blockedcentre, doublecoil (DB switchoption) D =Aluminiumheavydutybodyandcoverdie-cromated,5/3way aluminium solenoid valve,exhaustcentre, double coil(DAswitchoption) CoilRating 0=Nosolenoidvalveavailable 2 =Coil rating:12VDC 2,3W 3 =Coil rating:24VDC 2,3W 4 =Coilrating: 24VAC2, 8VA 5 =Coil rating:110VAC 2,8VA 6 =Coil rating:230VAC 2,8VA 1=Ex'ia'certifiedpilotvalvecoilrating:6VDC 7=Ex'ia'certifiedpilotvalvecoilrating:12VDC 8=Ex'ia'certifiedpilotvalvecoilrating:24VDC 9=Ex'n'certifiedpilotvalvecoilrating:24VDC A=Ex'n'certifiedpilotvalvecoilrating:110VAC PneumaticalConnection 0 =Nopneumaticconnections A=¼"NPT/Fpneumaticalconnections KeepingtheWorldFlowing 25
SK-SQlimitswitchboxseries Compactlimitswitchboxforhazardousareas, withexplosionproofprotectionmethod. Features Approvals ATEX,IECEx,EAC,CCOE,INMETROL: ExII2GDExdbIICT4/T5/T6Gb ExtbIIICT135/T100/T85°CDb Ta:-55°C≤Ta≤105°C/80°C/60°C UL(availableonSkseriesonly): Class IDivision1GroupsA,B,C,D Division2GroupsA,B,C,D Class IIDivision 1GroupsE,F,G Division2GroupsF,G SILcertificate:UptoSIL3certifiedbyTÜV Protectionrating:IP66/67 IP66/6815mfor100hours • Twinshaftdesign • Metallic self lubricant bushings • Aluminium or 316L stainless steel housing option for maximumcorrosionprotection • 2 cable entrieseithermetricorimperial • Adjustablemountingkit forNAMURactuatorsavailable onrequest • Easywiringthrough the terminalPCBboard • Suitablefor arcticenvironments Nema44Xon request Temperature: -20to+80°C(-4to+176°F)standardtemperaturerange -55to+105°C(67to+221°F)availableonrequest SIL ATEX SILLEVEL SKlimitswitchbox Ø 50 [Ø 1,969 in] ISO F05 Ø126[4,947in] M6X1-6H 139[5,472in] 30[1,181in]79,5[3,13in] SQlimitswitchbox 25[0,982 in] 110[4,311 in] 134[5,293in] 4[0,157in] 4[0,157in] 4[0,157in] Ø12[0,472in] OptionaladjustablemountingkitforNAMURactuators ADJUSTABLE HEIGHT ACCORDINGTOACTUATOR PINIONDIMENSION 50[1,977in] 20[0,796in] 30[1,19in] 40[1,584in] 130[5,118in] 80[3,15in] 30[1,181in] Limit SwitchBoxes 26
SK-SQlimitswitchboxseries Nomenclature SK N1 200-11X 21A 3 Box SK=Die-castaluminiumenclosure SQ=316Lstainlesssteelenclosure Switch 01=SPDTel.mech.switchsilverplatedcontacts 03 = SPDT el.mech. switch gold plated contacts 1F=DPDTel.mech.switchsilverplatedcontacts C4=SPDT magnetichermeticallysealedreedswitch N1=SPDT magnetic hermetically sealed silver plated snap acting contacts N3= SPDTmagnetichermeticallysealedgoldplated snapactingcontacts 73=Inductiveproximity sensormodelNBB2-V3-E2,3wirePNPNO Seeadditionalinformationandoptionsonpages14-19 SwitchQuantity 2 =2switches Terminals 0 =Screwtypeterminalswithsovconnection E=Cageclampterminalswithsovconnection(forlowtemp.) Coating 0 =Blackpowdercoating(SKSeries)Aluminium E=Electro polishfinishing(SQSeries)StainlessSteel CableEntries 1=2cableentries1/2"NPT 2=2cableentriesM20x1.5 VisualPositionIndicator 0 =3Dplastic visualpositionindicator redandgreen T=3Dstainlesssteelpositionindicator Seeadditionalinformationandoptionsonpage11 Approval X=ATEXandIECExcertifiedbox D=ATEXandIECExcertifiedboxwithSIL2approval E=ATEXandIECExcertifiedboxwithSIL3approval G=EACcertification for Russian market I=INMETROcertificationforBrazilianmarket N=NEPSIcertificationforChinesemarket J=CCOEcertificationforIndianmarket U=ULcertifiedbox(onlyforSKseries) W=Weatherproof *SIL2/SIL3optionsavailableonrequest Seeadditionalinformationandoptionsonpage13 Marking 0 =Standardlocation 2=Certificationmarking:ExII2GDExdIIC 7=cULusClass1/2Div1(onlyforSKseries) 8 =cULusClass1/2Div1/2 with switches code:C4,N1,N3.(Onlyfor SKseries) Seeadditionalinformationandoptionsonpage13 IPProtectionrating 1 =WeatherproofIP66/IP67 3 =WeatherproofIP66/IP68 7 =Nema4and4X Temperature A =Ambienttemperature range: -20 to +80 °C (-4 to +176ºF) L=Ambienttemperature range: -40to +80 °C (-40 to +176ºF) N =Ambienttemperature range: -55to +80°C (-67 to+176ºF) forswitch code C4 Material 3 =Die-castaluminiumheavy duty bodyandcover(on SKseries) 7=316LStainlesssteelheavydutyenclosure(onSQseries) Note:OptionalmountingkitforNAMURactuatorsorderingcode:KN07 KeepingtheWorldFlowing 27
SY-SWlimitswitchboxseries Limitswitchboxforheavydutyexplosionproof applicationsintheoil&gasandpetrochemical industries,bothon-shoreandoff-shore. Features Approvals ATEX,IECEx,EAC,CCOE,INMETRO,NEPSI: ExII2GDExdbIICT4/T5/T6Gb ExtbIIICT140/T110/T110°CDb Ta:-60°C≤Ta≤105°C/80°C/60°C UL: Class I Division 1 Groups B,C,D Division 2 Groups A, B, C, D Class II Division 1GroupsE,F,G Division 2GroupsF,G SILcertificate:UptoSIL3certifiedbyTÜV Protectionrating:IP66/6810mfor48hours Nema44Xon request Temperature: -20to+80°C(-4to+176ºF)asstandardtemperaturerange -60to+105°C(-76to+221ºF)availableonrequest • Twinshaftdesign • Metallicself lubricatingbushings • Copper free aluminium or 316 stainless steel housing optionfor maximumcorrosionprotection • Upto4cable entrieseithermetricorimperial • Multipleindicatoroptions • Easywiringthrough the terminalPCBboard • Highvolumefor themaximumwiringcomfort • Optionalpositiontransmitterboard • Suitable for articenvironments SIL ATEX SILLEVEL SYlimitswitchbox Ø50[1,969in] ISOF05 85[3,346in] 180[7,086in] M6x1-6H 180[7,087in] SWlimitswitchbox 46[1,811in] 30,5[1,201in]106[4,173 in] 25[0,984in]135[5,315in] 161,5[6,358in] ØB ØA 4[0,157in] 4[0,157in] Ø12[0,472in] Limit SwitchBoxes 28
SY-SWlimitswitchboxseries Nomenclature SY N1 200-10X 23A 4 Box SY=Copperfreealuminiumenclosure SW=Stainlesssteel316enclosure Switch 01 = SPDT electro-mechanical switch silver plated contacts 1F=DPDT electro-mechanical switch silver plated contacts C4=SPDT magnetic hermeticallysealedreed switch C8=DPDT magnetichermeticallysealedreedswitch N1=SPDT magnetic hermetically sealed silver plated snap acting contacts N4= DPDTmagnetichermeticallysealedsilverplated snapactingcontacts 32=Inductiveproximitysensor modelNBN4-12GM40-Z02wire 73=Inductiveproximity sensormodelNBB2-V3-E2,3wirePNPNO T0=4-20mApositiontransmitter H0=4-20mAHARTpositiontransmitter AtexEExiaIIC T6 /T4 certified P0=PartialStrokeTestdevice with eitherremote or localmagnetickeyactivation Seeadditionalinformationandoptionsonpages14-19 SwitchQuantity 2 =2switches 4 =4switches 6 =6switches Terminals 0=Screwtypeterminalswithsovconnection A=Screwtypeterminals E=Cageclampterminalswith sovconnection(forlowtemperature) D=Cageclampterminals(forlowtemperature) Coating 0 = Blackpowdercoating(SYSeries) E=Electropolishfinishing(SWSeries) CableEntries 1=2cableentries1/2"NPT 2=2cableentriesM20x1.5p T=4cableentries1/2"NPT U=4cableentriesM20x1.5p VisualPositionIndicator 0 =3Dplasticvisual positionindicator redandgreen 2 =3-position indicator(T-port180deg. Blocked centre) A=3-positionindicator(L-port) B=3-positionindicator(T-port180deg.) T=3Dstainlesssteelpositionindicator Seeadditionalinformationandoptionsonpage11 Approval X=ATEXandIECExcertifiedbox D=ATEXandIECExcertifiedboxwithSIL2approval E=ATEXandIECExcertifiedboxwithSIL3approval G=EACcertification for Russian market I=INMETROcertificationforBrazilianmarket N=NEPSIcertificationforChinesemarket J=CCOEcertificationforIndianmarket U=ULcertifiedbox W=Weatherproof *SIL2/SIL3optionsavailableonrequest Seeadditionalinformationandoptionsonpage13 Marking 0 =Standardlocation 2=Certificationmarking:ExII2GDExdIIC 7=cULusClass1/2Div1 8=cULusClass1/2Div1/2with(withswitchescode:C4,C8,N1,N3) Seeadditionalinformationandoptionsonpage13 IPProtectionrating 3=WeatherproofIP66/IP68 7 =Nema4and4X Temperature A = Ambient temperature range: -20 to + 80 °C (-4 to +176 ºF) L=Ambienttemperature range: -40to +80 °C (-40 to +176ºF) P=Ambienttemperature range:-60 to+80 °C (-76 to+176ºF)for switch codes C4andC8 Material 4 =Copperfreealuminiumheavy dutybodyandcover(SYseries) 6=316stainlesssteelheavydutyenclosure(SWseries) KeepingtheWorldFlowing 29
SX-SHlimitswitchboxseries Limitswitchboxdesignedforexplosionproof applications. Features Approvals ATEX,IECEx,EAC,CCOE,INMETRO: ExII2GDExdbIIBT4/T5/T6Gb(SXseries) ExII2GDExdbIIB+H2T4/T5/T6Gb(SHseries) ExtbIIICT135/T100/T85°CDb Ta:-20°C≤Ta≤105°C/75°C/60°C UL: Class IDivision 1 Groups C, D Division 2 Groups A, B, C, D Class IIDivision 1GroupsE,F,G Division 2GroupsF,G SILcertificate:UptoSIL3certifiedbyTÜV Protectionrating:IP66/67 Nema44Xon request Temperature: -20to+80°C(-4to+176ºF)standardtemperaturerange • Twinshaftdesign • Metallicself lubricatingbushings • Aluminium enclosure with thick protective powdercoating • Upto3cable entrieseithermetricorimperial • Multipleindicatoroptions • Easywiringthrough the terminalPCBboard SIL ATEX SILLEVEL SXlimitswitchbox 85mm [33/8in] 68.6mm [211/16in] 50mm 68.6mm [211/16in] [115/16in] M6X1-6H 43.5mm [111/16in] 38mm [11/2in] 25mm55.2mm [1in][23/16in] 33.7mm [15/16in] [1in] 7mm33.7mm [1/4in][15/16in] 31.7mm [11/4in] Ø12mm [1/2in] 31.7mm [11/4in] 4 mm [3/16in] Ø10mm [3/8in] 8mm [5/16in] 4mm [3/16in] 8mm [5/16in] 40mm [19/16in] Limit SwitchBoxes 30
SX-SHlimitswitchboxseries Nomenclature SX N1 200-10X 32A 4 Box SX=ExdIIBapplications SH=ExdIIB+H2applications Switch 01=SPDTelec.mech.switchsilverplatedcontacts 1F=DPDTelec.mech.switchsilverplatedcontacts C4=SPDT magnetic hermetically sealed reed switch C8=DPDTmagnetichermeticallysealedreedswitch N1=SPDT magnetic hermetically sealed silver plated snap acting contacts N4= DPDTmagnetichermeticallysealedsilverplated snapactingcontacts 32=Inductiveproximitysensor modelNBN4-12GM40-Z02wire 73=Inductiveproximity sensormodelNBB2-V3-E2,3wirePNPNO T0=4-20mApositiontransmitter H0=4-20mAHARTpositiontransmitterAtex EExiaIIC T6 /T4 certified P0=Partial Stroke Testdevicewith magnetic key Seeadditionalinformationandoptionsonpages14-19 SwitchQuantity 2 =2switches 4 =4 switches (on ExdIIBcertification) Terminals 0=Screwtypeterminalswithsovconnection A=Screwtypeterminals E=Cageclampterminalswith sovconnection(forlowtemperature) D =Cageclampterminals(forlowtemperature) Coating 0 =Black powdercoating CableEntries 1=2cableentries1/2”NPT 2=2cableentriesM20x1.5 3=2x1/2"NPT+1x3/4"NPTcableentries VisualPositionIndicator 0 =3Dplasticvisual positionindicator redandgreen 2 =3-position indicator(T-port180deg. Blocked centre) A=3-positionindicator(L-port) B=3-positionindicator(T-port180deg.) T=3Dstainlesssteelpositionindicator Seeadditionalinformationandoptionsonpage11 Approval X=ATEXandIECExcertifiedbox D=ATEXandIECExcertifiedboxwithSIL2approval E=ATEXandIECExcertifiedboxwithSIL3approval G=EACcertification for Russian market I=INMETROcertificationforBrazilianmarket N=NEPSIcertificationforChinesemarket J=CCOEcertificationforIndianmarket U=ULcertifiedbox W=Weatherproof *SIL2/SIL3optionsavailableonrequest Seeadditionalinformationandoptionsonpage13 Marking 0 =Standardlocation 3=Certificationmarking:ExII2GDExdIIB 4=Certificationmarking:ExII2GDExdIIB+H2 7 =cULus Class1/2 Div1 8 =cULusClass 1/2Div1/2(withswitches code:C4,C8,N1,N3) Seeadditionalinformationandoptionsonpage13 IPProtectionrating 1=WeatherproofIP66/67 7 =Nema4and4X Temperature A =Ambienttemperature-20 to +80 °C (-4 to +176ºF) E=-25 to+80°C(-13 to +176ºF) ULapproval only Material 3 =Diecromated aluminium heavy dutybodyand cover KeepingtheWorldFlowing 31
BM-TBlimitswitchboxseries LimitswitchesforhazardousareaswithExdor Exia protection methods. Designed for linear valvesandgeneralpurposeapplications. Features Approvals ATEX,EAC,INMETRO: ExII2GDExdIICT6/T5/T4Gb ExtbIIICT80°C/T95°C/T115°CDb ATEX,IECExExII1GDExiaIICT4GaExiaIIICT135°CDa Ta=-40°C≤Ta≤90°C UL:onlyavailableonBMC4 ClassI,Division1and2,GroupsA,B,CandD ClassII,Division1GroupsE,FandG ClassIIDivision2,GroupsFandG SILcertificate: Up to SIL3 approval on request Protectionrating:BM:IP66/68 TB:IP67/68 Nema44Xon request • AISI316stainlesssteelruggedBMseriesenclosure • Standard450mmflyingleads • Stainlesssteel or aluminiummaterialsforoptional junctionboxwithTBseries • Magneticorferroussensingcapabilities • Subsea application onrequest,testedupto 300bar • Optionalsubseacableandconnectorforunderwaterlink SIL ATEX SILLEVEL M16x1.5/5/8"-18UNF-2A Ø25[0,980in] M20x1.5/1/2"NPT BMlimitswitchbox BMdimensionaldrawing 15[0,591in] 25[0,984in] 17[0,669in] M8x1.25 59[2,323in] 107[4,213in] BMSubseadimensionaldrawing LOCKINGSLEEVE 25[0,984 in] M16X1.5/5/8"-18UNF-2A BULKHEAD CONNECTOR SENSITIVITY ADJUSTMENT 15[0,591in] M8x1.25 45 17[0,669in] IN-LINECONNECTOR [1,772in] 144[5,668in] 59[2,323in] Ø25[0,984in] M16x1.5/5/8"-18UNF-2A BMULdimensionaldrawing 25[0,984in] M20x1.5/1/2"NPT 15[0,591in] M8x1.25 17[0,669in] TBdimensionaldrawing Option1 101,5[3,996in] 59[2,323in] TBlimitswitchbox Ø25[0.980in] M16x1.5/5/8"-18UNF-2A Ø48[Ø1.890in]M5x0.8(n°4holes) Ø62[Ø2.442in] M20x1.5/1/2"NPT 84[3.307in] 25[0.984in] 215±10[8.465±0.394in] 63[2.480in] 54[2,126in] Option2 M20x1.5/1/2"NPT 247[9,723in] M20x1.5/1/2"NPT MAXBENDRADIUS: -Static50mm[1.97in] -Dynamic200mm [7.87in] 103[4.055in] M16x1.5/5/8”-18UNF-2AM16x1.5/5/8"-18UNF-2A MAXSWITCHESGAP350mm[13.77in] Limit SwitchBoxes 32
BM-TBlimitswitchboxseries Nomenclature BM N1 11E-E1A 23A 6 Box BM=Proximityboltswitch TB=Proximitybolt switch with integratedjunctionbox Switch C4=Magnetic SPDThermeticallysealedswitch(suitableforEx'ia') N1= Magneticproximity SPDThermeticallysealedswitch,silverplatedsnap actingcontacts SwitchQuantity 1 =1switchorsensor 2=2switches(forTBseriesonly) Terminals A=Screwtypeterminals(forTBseries) 1=Flyingleads(forBMseries) Coating 0 =Blackpolyesterpowdercoating(for aluminiumTBseries) E=Stainlesssteelfinishing CableEntries 1 =2x1/2”NPTcableentries(forTBserieswith2switches) 2=2xM20x1.5pcableentries(forTBserieswith2switches) E=1xM20x1.5pcableentry D=1x1/2”NPTcableentry VisualPositionIndicator 1 =No visual position indicator 6 =LEDIndicator(available for UL approvalonly) Approval* W=Weatherprooflimitswitchbox A=ATEXcertifiedbox G=EACcertifiedboxforRussianmarket,withRTNpermit U=ULcertifiedbox(availableonBMC4option) X =ATEXIECExcertification Seeadditionalinformationandoptionsonpage13 Marking 0 =Standardlocation 1 =Certificationmarking: ExII2GDExia IIC(availablefor C4 switchoption) 2=Certificationmarking:ExII2GDExdIIC 7 =CULUSClass1/2Div1(availableonBMC4 option) 8 =CULUSClass1/2Div 1/2(availableonBMC4option) Seeadditionalinformationandoptionsonpage13 IPProtectionrating 2=WeatherProof67(availableonTBseries) 3=WeatherProofIP66/68(availableonBMseries) 6 =Subseaapplicationupto-40meters(availableonBMseries)** 7=Nema44X(availableonBMC4option) Temperature A =Ambienttemperature range: -20 to +80ºC(-4 to +176ºF) L=Ambienttemperaturerange: -40 to +80ºC(-40 to +176ºF) Material 6=316stainlesssteelheavydutyenclosure 8=316stainlesssteelwithaluminiumjunctionbox(onlyforTBseries) 3 =Aluminium(availablefor UL approval only) *SIL2andSIL3availableonrequest **Subseacablewithfastconnectorwithstandardlengthasfollow:5,20, 40mt SensingDistanceChart Notes: PI:Isthepointwheretheswitchfirstoperates. DO:Is the pointwhere the switch isreleased. PI&DOvaluesreferstothe distancebetweenthe2axisofBOLT switch andtarget. Target distance refers to the distance between the 2 opposite faces of BOLT switch and target. For BMN1 switch the maximum operating distance is 2 mm using a properly size ferrous target. This distance maybe increasedusing a magnetic target(optional). BMC4 switchis suppliedwith itsstandard magnetictarget. Optional magnetictargettoincreasethe sensingrange of the switchareavailable.Forany kind of requestpleasecontactSOLDO. KeepingtheWorldFlowing 33
ESEasylimitswitchbox Limitswitchboxcreatedandengineeredfor manual valve application in explosionproof environments. Features Approvals ATEX,IECEx,EAC,INMETRO: ExII2GD ExdbIICT6/T5/T4Gb ExtbIIICT85/T100/T120°CDb Ta=-65°C≤Ta≤105°C UL: ClassI,Division1and2,GroupsA,B,CandD ClassII,Division1GroupsE,FandG ClassIIDivision2,GroupsFandG SILcertificate: Up toSIL 2 approvalonrequest Protectionrating:IP66/67 IP66/6815mfor70hours Nema44Xonrequest • Proximitynon-contactdesign • Easyto installandsimpletomaintain • Copper free aluminium or 316 stainless steel housing optionfor maximumcorrosionprotection • Singleordoublecableentriesoptionseithermetric or imperial • EasywiringthroughterminalPCBboard • Suitable for articenvironments SIL ATEX SILLEVEL2 ESEasylimitswitchbox 84[3.31]DOUBLECABLE ENTRY 42[1.65] 38[1.50] 63[2.48] 2.88[73.1]SINGLE CABLE ENTRY MAGNETCARRIER 1.8 [0.07] Ø48[1.89] 8.0 [0.32] MAGNET TARGETS 51.8[2.04] 11.5 [0.45] (4)M5x0.8-6H 25[1.0]TargetPositions Limit SwitchBoxes 34
ESEasylimitswitchbox Nomenclature - ES N1 2 0 0 1 1 X 2 1 A 4 Box ES=Manualvalvemagneticswitchbox Switch N1 =Snap acting, hermetically sealed, silver contacts SPDT switch, rating max N3 =Snap acting, hermetically sealed, gold contacts SPDT switch, rating max C4 =Inert gas hermetically sealed, rhodium contacts SPDT switch, rating max Seeadditionalinformationandoptionsonpages14-19 SwitchQuantity 2 =Quantityofswitch Terminals 0=ScrewTerminalStrips Coating 0 = Black powder coating E=Electropolishfinishing CableEntries 1=2x1/2”NPTcableentries 2=2xM20x1.5pcableentries D =1x1/2”NPTcableentry(standard option) E=1xM20x1.5pcableentry VisualPositionIndicator 1 =NoVisual Position Indicator Approval U =UL certification S=ULcertificationwithSIL2approval X=ATEXand IECExcertification D =ATEXandIECEx certificationwithSIL2approval Seeadditionalinformationandoptionsonpage13 Marking 2=Certificationmarking:ExII2GDExdIIC Seeadditionalinformationandoptionsonpage13 IPProtectionrating 1=IP66/67(standardoption) 2=IP66/6815mfor70hours Temperature A =Ambienttemperaturerange: -20to +80 °C(-4 to+176ºF) standard L=Ambienttemperature range: -40 to +80 °C (-40 to +176ºF) P=Ambienttemperature range: -60to +80 °C (-76 to +176ºF) for switch codeC4 Material 4=Copperfreealuminiumbodyandcover 6=316stainlesssteelbodyandcover KeepingtheWorldFlowing 35
MountingKits TheRotorkInstrumentsKNandKNCmounting kitserieshavebeendesignedtomountalmost anydeviceonaNAMURpatternactuator. KNandKNCmountingkits aremadefromAISI304 stainless steel to provide a reliable solution to install your ISO F05 drilleddevice to completethe automatedvalvepackage. Limit SwitchBoxes 36
MountingKits LinearMountingKit Linear diaphragm and piston actuators have always been problematic to mount, often requiring external switches to indicate position, thereforelosingtheflexibilityandbenefits ofalimitswitch box. With the new linear universal mounting kit, Rotork Instruments providesaprovensystemtofiteverylimitswitchboxinour rangetoalinearvalvefrom20upto250mmstrokewithtwo differentkitlayouts:20-150mmstroke;100-250mmstroke. The mounting kit includes a specific position dome indicator, perfectlyshowing the open/closepositionstatus. The graduatedleversystem,combinedwith theremote pin connection,offers greatflexibility tofit a hugevarietyof systemsandoffersprecise adjustmenton the go. 136mm(5.35") 101mm(3.98") 94mm(3.7") 150mm linearactuatorstroke 80mmlinear actuatorstroke 105.5mm(4.15") 60° 180mm(7.08") Actuatorpinpositionfor theproperstrokelength ActuatorMountPatternsCompatibility KeepingtheWorldFlowing 37
Appendix A:EquipmentCertificationRequirementsforHazardousLocations ATEX&IECEx TypicalATEX&IECExMarking[*ATEXonly] cCSAus TypicalNorthAmericanMarking(CSA) ClassI,Division1,GroupsA,B,C,DT4 II 2 *SpecificMarking*Equipment forExplosion Group Protection G Hazard Class Area Classification Gas Group Temperature Class *Complies with European Directives *Environment ClassII,Division1,GroupsE,F,G *NotifiedBody Number *Equipment Category Hazard Class Area Classification Dust Group Ex db IIC T4 Gb Gas Group Temperature Class(T1-T6) Equipment ProtectionLevel(EPL) Class I,Zone0,AEx ia IIC T4 Explosion Protection Type of Protection Ex tb IIIC T135°C Db Hazard Class Area Classification Protection Concept Code Temperature Class ProtectionConcepts ProtectionConcepts Limit SwitchBoxes 38
AppendixA:EquipmentCertificationRequirementsforHazardousLocationsAppendixA:EquipmentCertificationRequirementsforHazardousLocations TemperatureClassification ClassificationofmaximumsurfacetemperaturesforGroupII ElectronicEquipment(TClass). ATEX&IECExCertificateNumber SIRA 13 ATEX 1234 °C Name of NotifiedBody performing EC-type examination Year of Certification Referenceto ATEX95 Directive SerialNumber IIA T1 Ammonia 630° IIC T1 Hydrogen 560° IIA T1 Methane 537° IECEx CSA 13.1234 IIA T1 Propane 470° IIB T2 Ethylene 425° NameofNotified Bodyperforming EC-type examination NameofBody Performing IECEx Certification SerialNumber IIA T2 Butane 372° Year of Certification IIC T2 Acetylene 305° Suffixes:U–componentcertification X–specialconditionsforsafeuseapply IIA T3 Cyclohexane 259° IIA IIB T3 T4 Kerosene Di-ethylEther 210° 160° ApparatusGroups[ATEXandIECEx] IIC T6 CarbonDisulphide95° DustsTypicalIgnitionTemperatures ApparatusGroups(US/CAN) IngressProtectionCodes EnclosureTypeRatings(NEMA/CSA/UL) ClassificationofDivisionsandZones *On occasion the ATEXandIEC Zones maybe used inthe correspondingNECandCECsystem KeepingtheWorldFlowing 39
www.rotork.com Afulllistingofourworldwidesalesand servicenetworkisavailableonourwebsite. Rotorkplc BrassmillLane,Bath,UK Rotork is a corporate memberoftheInstitute ofAssetManagement tel +44(0)1225733200 fax +44(0)1225333467 email mail@rotork.com As part of a process of on-going product development, Rotork reserves the right to amend and change specifications without prior notice. Published data may be subject to change. For the very latest version release,visitour website atwww.rotork.com The name Rotork is a registered trademark. Rotork recognises all registered trademarks. Published and produced in the UK by RotorkControlsLimited.POWJB0518 PUB109-003-00 Issue05/18