50 likes | 149 Views
Alexander Stuber & Partner. Consulting & Engineering in Maintenance, Operation and Customer Service. Maintenance, Operation and Customer Service. Business Plan Basic Concept. Implementation. Optimisation. Audit. Detailed Concept. We make a Company Efficient and Effective. The way we work.
E N D
Alexander Stuber & Partner Consulting & Engineering in Maintenance, Operation and Customer Service
Maintenance, Operation and Customer Service Business PlanBasic Concept Implementation Optimisation Audit Detailed Concept We make a Company Efficient and Effective The way we work ... from planning to handover
Basic Concept Detail Concept Implemen-tation Audit Optimisation Target Minimum Audit Results With the Audit Manager we identify Improvement Potentials Analysis Organization OEE 100% Maintenance Strategy 80% SHE & Q Methods 60% Maintenance Effectiveness 40% Controlling 20% Maintenance – Production Condition of the Equipment 0% Contracted Services Documentation Personnel Knowledge Management • Strength • Weakness • Risks • Threads Workshops Stores - Material
The maturity model to reach World Class 100% • Continuous Improvement • Integrated maintenance Management • Condition based Maintenance World Class 80% • Standardized Processes • Condition Monitoring, Continuous Improvements • Designed Reliability, LCC Professional 5 Levels 60% • Defined Processes • Preventive Maintenance • Defined Rules, CMMS Standard 40% • Repeatable Processes • Planned Maintenance, Planning Tools, e.g. Excel • Target setting Sub Standard 20% • Ad hoc Maintenance Decisions • Chaotic Organization on paper • Job Cards Reactive Maintenance
Modules for Customized solutions to become fit in Maintenance Our Toolbox • Maintenance Planning System • ExpertAlert • Blended Learning • REWOP • EXAKT • Mobile Asset Management • ? • ASP Audit Manager • Strategy Workshop • Project Management • PDCA • KPI‘s, Benchmarking • RCA, RCM, FMEA Enterprise Asset Management Re- Engineering Fit in Maintenance • 5 S • Autonomous Maintenance • Planned Maintenance • Continuous Improvements • Design out Maintenance • Training Total Productive Maintenance Condition Based Maintenance • Vibration Monitoring • Vibration Analysis • Thermography • Oil Analysis