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Comparison of APS, ERP, ToC, Lean manufacturing scheduling

Comparison of APS, ERP, ToC, Lean manufacturing scheduling

jpieklik
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Comparison of APS, ERP, ToC, Lean manufacturing scheduling

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  1. Comparison of APS, ERP, ToC, Lean manufacturing scheduling Janusz Pieklik the best world practices Transfer of Copyrights 2020 © All rights reserved https://bgc.com.pl

  2. Advanced Planning and Scheduling ERP Scheduling Theory of Constraint Scheduling LeanManufacturing Scheduling the best world practices Transfer of Copyrights 2020 © All rights reserved https://bgc.com.pl

  3. About me My name is Janusz Pieklik. He has been dealing with management systems for over 25 years. With my knowledge I have supported over 300 projects in the world. I have trained thousands of people, developed hundreds of management concepts. During this time I got to know in detail all the significant ERP, APS, MES, CMMS class systems on the market, etc. I share some of this knowledge free of charge in this video. Nice watch. If you like it, give me a like. Thank you in advance. the best world practices Transfer of Copyrights 2020 © All rights reserved https://bgc.com.pl

  4. APS - ERP - Lean - ToC Resources APS ERP Lean ToC Resource Management Focus on all resources Focus on cells Focus on Piecemaker Focus on Constraints The calendar of each resource is valid The calendar of each resource is valid Takt Time and Cycle Time are important The restriction calendar is important Calendar Management Focus on the tools required on the constraint resource Management based on TPM Tools Focus on all resources Not importent A variety of algorithms to optimize setup and teardown Focus on changeovers on constraint resources Changeover No optimization SMED the best world practices Transfer of Copyrights 2020 © All rights reserved https://bgc.com.pl

  5. APS - ERP - Lean - ToC Human resource / skills APS ERP Lean ToC High concentration possible No focus on human resources No focus on human resources, but it possible Human Resource Very important High concentration possible No focus on skills but it possible Skills No focus Very important High concentration possible Standardized work with equal skills Skills / performance No focus Possible You can take into account the average level of absence Absenteeism management No No No the best world practices Transfer of Copyrights 2020 © All rights reserved https://bgc.com.pl

  6. APS - ERP - Lean - ToC Material Requirement Planning APS ERP Lean ToC MRP - Material Requirement Planning Yes Yes, many restrictions Yes in. Just in Time mode No Production order management Yes Yes Different approach Different approach Management of technological operations Yes No Yes = CT Yes Material shortages, reworks, delayed deliveries Different approach - Just in Time Yes Yes/No Very important the best world practices Transfer of Copyrights 2020 © All rights reserved https://bgc.com.pl

  7. APS - ERP - Lean - ToC Flexibility APS ERP Lean ToC Flexibility Yes No No No Customer order volatility Possible It causes problems No No Production variability Possible It causes problems No No Problems with subcontractors Possible It causes problems No It causes problems the best world practices Transfer of Copyrights 2020 © All rights reserved https://bgc.com.pl

  8. APS - ERP - Lean - ToC Scheduling APS ERP Lean ToC Scheduling forward and backward, first backward, second forward Scheduling forward and backward, first backward, second forward Scheduling one or more constraint resources Scheduling method Heijunka Preferred scheduling direction Forward but general no preference Backward Drum-Buffer- Rope Backward Forward Planning accuracy Any Day Graduation e.g. 15 min Any It does not work, generally the user switches to MS Excel Works mainly in automotive or low- variation production Works, but in factories with low complexity Users' opinions It works the best world practices Transfer of Copyrights 2020 © All rights reserved https://bgc.com.pl

  9. What squeaks in APS the best world practices Transfer of Copyrights 2020 © All rights reserved https://bgc.com.pl

  10. Assessment through the eyes of the user Siemens Opcenter APS Oracle PS / ASCP SAP APO / PP/DS Asprova HAL APS INFOR AS JDA PSI APS Interface - UI Modernity Data visualization Ergonomics the best world practices Transfer of Copyrights 2020 © All rights reserved https://bgc.com.pl

  11. Support scheduling of supply chain participants Siemens Opcenter APS Asprova Asprova SCM Oracle PS / ASCP SAP APO / PP/DS HAL APS INFOR AS JDA PSI APS Department Plant Many plants Subcontractor the best world practices Transfer of Copyrights 2020 © All rights reserved https://bgc.com.pl

  12. Resource management SAP APO / PP/DS Siemens Opcenter APS Asprova HAL APS INFOR AS JDA Oracle PS PSI APS Machines Assembly Line Production line Constraint resource Floating bottleneck Cells Lean Cells Human Resource Brigade Resource work calendar Alternative resources Special algorithms Amdahl's law the best world practices Transfer Batch Resource of Copyrights 2020 © All rights reserved https://bgc.com.pl

  13. Human resource skills management Oracle PS / ASCP SAP APO / PP/DS Siemens Opcenter APS Asprova HAL APS INFOR AS JDA PSI APS Ability can / can't Multi-criteria skills Performance depends on skills X skills, Y resources one skill many resources Subcontractor skills the best world practices Transfer of Copyrights 2020 © All rights reserved https://bgc.com.pl

  14. MRP Oracle PS / ASCP SAP APO / PP/DS Siemens Opcenter APS Asprova HAL APS INFOR AS JDA PSI APS MRP MRP before resource scheduling MRP after resource scheduling Planning for the manufacturing order Planning for technological operation MRP to the nearest second the best world practices Transfer of Copyrights 2020 © All rights reserved https://bgc.com.pl

  15. Exchange data with parent systems Asprova Asprova SCM Oracle PS / ASCP SAP APO / PP/DS Siemens Opcenter APS HAL APS INFOR AS JDA PSI APS ABAS Comarch D365 IMPULS EVO Infor M3 Infor LN ERP Oracle EBS Oracle JDE Oracle Fusion SAGE X3 SAP S/4 the best world practices SAP BO Transfer of TETA ERP Copyrights 2020 © All rights reserved https://bgc.com.pl

  16. Replenishment If you want to know more, please take a look at our report https://shop.bgc.com.pl the best world practices Transfer of Copyrights 2020 © All rights reserved https://bgc.com.pl

  17. Thank you! If you liked it, don't forget about like the best world practices Transfer of Copyrights 2020 © All rights reserved https://bgc.com.pl

  18. Thank you! If you liked it, don't forget about like the best world practices Transfer of Copyrights 2020 © All rights reserved https://bgc.com.pl

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