Support for Manufacturing & Operations and Vision 2020

1. 2020 TECHNOLOGY VISION The U.S. Chemical Industry AMERICAN CHEMICAL SOCIETY AMERICAN INSTITUTE OF CHEMICAL ENGINEERS CHEMICAL MANUFACTURERS ASSOCIATION COUNCIL FOR CHEMICAL RESEARCH SYNTHETIC ORGANIC CHEMICAL MANUFACTURERS ASSOCIATION Support for Manufacturing & Operations and Vision 2020

2. Vision 2020 and Manufacturing & Operations • Technology Vision 2020: The US Chemical Industry • U.S. chemical companies must innovate and change to keep competitive in the global environment. • An initiative to leverage resources through the collaborative efforts of industry, government, and academe and focus them on priority targets identified by the chemical industry. • Developed in a joint effort by the following associations:ACS, AIChE, CCR, SOCMA, ACC (CMA), DOE/OIT • Web Site:http://www.aiche.org/industry/vision2020/index.htm • AIChE has thrust to increase relevance of offerings to Industry and has integrated its Vision 2020 activities under the umbrella of “Manufacturing & Operations”

3. 2020 TECHNOLOGY VISION The U.S. Chemical Industry AMERICAN CHEMICAL SOCIETY AMERICAN INSTITUTE OF CHEMICAL ENGINEERS CHEMICAL MANUFACTURERS ASSOCIATION COUNCIL FOR CHEMICAL RESEARCH SYNTHETIC ORGANIC CHEMICAL MANUFACTURERS ASSOCIATION Vision 2020 Focus Areas • New Chemical Science & Engineering Technology • Chemical Science • Chemical Synthesis • Bioprocesses & Biotechnology • Materials Technology • Enabling Technologies • Process Science & Engineering Technology(AIChE) • Chemical Measurement • Computational Technologies • Supply Chain Management (AIChE) • Information Systems • Manufacturing & Operations (AIChE) New New

4. Vision 2020 and Manufacturing & Operations • AIChE Team Members: • Earl Beaver, BRIDGES to Sustainability • George Liebermann, Xerox • Ronald Mack, G D Searle • John Oleson, OCI • Peter Pujado, UOP • Rex Reklaitis, Purdue • Jo Rogers, AIChE • Paul Scheihing, DOE/OIT, Chemicals Team Leader • Steve Weiner, PNNL & LCC Chair

5. Vision 2020 and Manufacturing & Operations • This afternoon’s agenda: • AIChE and Vision 2020 and Manufacturing and Operations - Jo • A Retrospective of Vision 2020 and a View of the Future - Earl • Chemical Industry Operations - John • Wrap-up - Jo • Please join us after the presentations for refreshments and an opportunity to chat with team members

6. 2020 TECHNOLOGY VISION The U.S. Chemical Industry AMERICAN CHEMICAL SOCIETY AMERICAN INSTITUTE OF CHEMICAL ENGINEERS CHEMICAL MANUFACTURERS ASSOCIATION COUNCIL FOR CHEMICAL RESEARCH SYNTHETIC ORGANIC CHEMICAL MANUFACTURERS ASSOCIATION Support for Manufacturing & Operations and Vision 2020

7. WORKSHOPS & ROADMAPS • In support of Process Science and Engineering Technology: • Separations • Membranes, Adsorption, Separative Reactors(1998) • Distillation, Extraction, Crystallization(1998) • Bioprocessing(1999) • Ion Exchange & Dilute Solutions(1999) • Reaction Engineering(1999) • Vision 2020 Next Steps (2000)

8. PUBLICATIONS • In support of Process Science and Engineering Technology: • Vision 2020: 2000 Separations Roadmap(1998, 2000) • on AIChE web as pdf file • Emerging Separation and Separative Reaction Technologies(1999) • available through AIChE, Amazon.com & Barnes & Noble.com • Vision 2020: Reaction Engineering Roadmap (2001) • will be published in Q1, 2001 and available as pdf file on AIChE web • In support of Manufacturing and Operations: • Total Cost Assessment Methodology (2000) • available through AIChE as hard-copy and spreadsheet version; methodology • on AIChE web as pdf file • Pollution Prevention: Methodology, Technologies and Practices (1999) • Baseline Sustainability Metrics for Industry • metrics and interim reports available through AIChE’s web site • Numerous CCPS publications • CWRT Publications

9. PROJECTS • In support of Manufacturing and Operations: • A Methodology for Combining the Principles of Inherent Safety and Pollution Prevention and Green Chemistry in the Design of Manufacturing Processes • Benchmark Metrics for Industry • Process Safety Incident Database (CCPS) • Plant Equipment Reliability Database (CCPS) • ProSmart: Continuous Measurement of Process Safety Management (CCPS)

10. TRAINING & CONTINUING EDUCATION • In support of Manufacturing and Operations: • Plant Design & Construction (13 courses) • Plant Operations (6 courses) • Environmental Protection (4 courses) • Process Safety (22 courses) • Management of Change (CCPS) • COMMUNICATING THE MESSAGE • In support of AIChE role in Vision 2020: • Washington Forum: The Future of the Chemical Industry Technology Vision 2020, • Chicago Annual Meeting, Nov. 13, 1996 • Reception and Briefing at Spring 1998 AIChE Meeting (New Orleans, LA) • Reception and Briefing at Fall 1999 AIChE Meeting (Dallas, TX) on Manufacturing and • Operations Technologies • Vision 2020 talks at AIChE local sections • Web Site

11. The path forward for AIChE in support of Vision 2020 Manufacturing and Operations... Operational Excellence Program

12. Operational Excellence - Responding to Vision 2020 • Support the development of technologies and tools to help industry’s • needs for flexible, energy efficient, safe and environmentally-sound • (i.e. more sustainable) manufacturing facilities. • A resource for tools and information to help technical professionals (AIChE • members and potential members) who develop, design and operate facilities • and those charged with the continuous improvement of processes. • Support industry’s goals for operational excellence

13. Tools and Metrics for Sustainable Industry: Improving operational excellence (energy savings and integration, fuel efficiency, productivity, reliability, supply chain improvement, waste minimization) and safety(inherently safer manufacturing); baseline metrics for industry; practical targets for energy and material intensities. “Best Practice” Tools, Information Resources and TrainingPrograms for ChE’s in Industry and Plant Operators: AIChE/ITA products and services packaged and disseminated through AIChE (call center, website, continuing education courses, topical conferences and workshops at AIChE meetings). Knowledge Advancement: Raise awareness of emerging technologies supporting Vision 2020 through Chemical Engineering Technology Operating Council, Programming and other OC’s as appropriate. Potential AIChE’s OE Activities Priority Topics Identified by AIChE Vision 2020 Team at June 7th 1999 Meeting

14. Leveraging AIChE’s Operational Excellence through Partnerships Supporting the U.S. Chemical industry’s Technology Vision 2020 in partnership with the Department of Energy’s Industries of the Future initiative

15. DOE/OIT - Industries of the Future Chemicals, Petroleum Refining, Forest Products, Glass, Metal Casting, Steel, Mining & Agriculture DOE/OIT Portfolio: - BestPractices tools, software, case studies, information and training curriculum - IOF emerging technologies - DOE market studies: motor, steam and CHP systems - DOE technology assessments: pinch studies, industrial heat pumping, combustion technologies, etc.

16. AIChE’s OE Partnership Concept and Relationships • Strategic Direction by Vision 2020 Teams • AIChE Vision 2020 and M&O • Team • Chemical Industry • Steering Group • The Customers • Industries employing ChE’s • AIChE members (50K) • AIChE’s ITA sponsors • DOE/IOF plants and companies AIChE’sOperational Excellence Program • Support • DOE/OIT • IOF teams • IOF BestPractices, etc. • Plant Outreach • Project Support • Support & Coordination • AIChE Staff and ITAs • Meetings; Topical Conferences • Continuing Education • Chemical Engineering Progress • ITA activities (CWRT, CCPS, DIPPR) Other Future Partners

17. Benefits • Benefits to AIChE: • Added-value to AIChE’s Industry membership; more tools and products to • offer members in industry • New program content for membership at National meetings and local • sections • …….Plus Support from DOE: • Cost-share with Industry retired industry executive expenses. • Cost-share with Industry on specific projects guided by AIChE’s OE • Partnership. • Benefits to Vision 2020: • Filling a void by beginning to implement parts of the Manufacturing and • Operations element of Vision 2020 • Clear and expanded role for AIChE in industrial relevance