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Safety Management Systems. Oklahoma FFSHC. Stephanie Schroeder, CSP. November 14, 2013. Briefing Contents. SMS Comparison Benefits Challenges Related Costs Continued Growth. FAA Mike Monroney Aeronautical Center. 1,100 acres of land
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Safety Management Systems Oklahoma FFSHC Stephanie Schroeder, CSP November 14, 2013
Briefing Contents • SMS Comparison • Benefits • Challenges • Related Costs • Continued Growth
FAA Mike Monroney Aeronautical Center • 1,100 acres of land • 125 buildings with 3.5 million square feet of space • Approximately 7,500 employees and 1,300+ students daily • Largest concentration of DOT employees outside of Washington DC • Customer Base • Entire FAA • All branches of DOT • Other Federal Agencies • Foreign Governments • Passengers, Pilots, media, aircraft owners, and commercial air carriers
Challenges • Large Campus • Diverse Activities • Management from different locations and at different levels • Tenant Organizations • Red Tape • Limited Resources • Compliance
Safety Management Systems SMS utilized by MMAC • OSHA Voluntary Protection Program • OHSAS 18001:2007 • ANSI Z10:2012
VPP Program Requirements • Management Leadership and Employee Involvement • Worksite Analysis • Hazard Prevention and Control • Safety and Health Training
VPP at MMAC • Approved as Merit Site in 2004 • Employee Involvement • LOTO Program • Reapproved as Merit Site in 2008 • Employee Involvement • Withdrawal from VPP in 2010 • Considered changing application format • Moved towards OHSAS 18001
Benefits during VPP Participation • Reduced injury and illness rates by 50% • Increased visibility of EOSH Staff • MMAC further evaluated SMS approach • Established SMS as a business goal
OSHMS Manual • OSHMS procedures for: • Identifying Significant OSH Hazards* • Setting Objectives and Targets* • Legal and Other Requirements • Establishing Operational Controls • Communication* • Emergency Preparedness • Control of Documents and Records • Conducting Audits and Management Reviews*
Risk Assessments • Applied to activities within each organization • Measures the Risk • Usage • Severity of Injury • Likelihood • Identified Priority
Communication, Participation and Consultation • External and Internal communications • Meetings • OSH Representatives • Management and Labor • Organizations • Employee participation • Incident investigations • Hazard identification
Audit Program • Not a Compliance Audit • Minimum of Two OSHMS Audits per Year • One Internal & One External • Audits consist of: • Document Review • OSH Documents – Operational Controls, SOP’s • Records – Training certificates, Maintenance Logs • Walkthrough • Interviews
Management Review • Gauges OSHMS performance annually • Covers key elements of the OSHMS • Reaffirms objectives and targets • Assess continual improvement
OHSAS 18001 at MMAC • MMAC Certified September 2010 • Root Cause Analysis • Corrective Action Tracking • Recertified in May 2013 • Emergency Preparedness • Integrating EMS & OSHMS • Automate Change Management
Benefits of 18001 • Employee Involvement • Program Documentation • Continual Improvement of OSHMS • Prioritization
ANSI Z10 2012 • FAA Flight Inspection Services • Initial stages of implementation at MMAC • Six line stations for aircraft maintenance • Implement system framework • Conducted Gap Analysis in 2010 • Established Internal Audit Process
Challenges • Employee Involvement • Management of Change • Establishing Trust
Benefits • Employee Involvement • Culture Improvement • Tracking Completion
Associated Costs • VPP • Promotional Materials • VPP SGE Support • OHSAS 18001 • Annual External Audit Team • Internal Audit and Corrective Actions • Document Maintenance • ANSI Z10 • Risk Assessments • Continual Improvements
MMAC Benefits from SMS • OSHA recordable accidents reduced by 88% • Reduced inspection findings and severity • OSH program moved into best practices • Greater employee participation • OHSAS 18001 certified in 2010 • Estimated cost savings of $10 million in direct and indirect costs since FY 2001
Implementing an SMS • Choose a method and move forward • Ensure top management commitment • Involve employees in every step • Include independent verification • Focus on continual improvement
For More Information • Contact • Stephanie Schroeder, CSP • Stephanie.Schroeder@FAA.gov • 405-954-0371