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DRAFT Cost and schedule, staffing, metrology utilization 10 AM October 12, 2006

DRAFT Cost and schedule, staffing, metrology utilization 10 AM October 12, 2006. Mike Viola Field Period Assembly Manager. Field Period Assembly Operations. Work Crews and Support

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DRAFT Cost and schedule, staffing, metrology utilization 10 AM October 12, 2006

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  1. DRAFTCost and schedule, staffing, metrology utilization 10 AM October 12, 2006 Mike Viola Field Period Assembly Manager

  2. Field Period Assembly Operations • Work Crews and Support • Our best, highly effective and ingenious technicians assigned to perform first time tasks. John Edwards 30 years experience (Master Support Technician), Mike Duco from Lockheed (simulations, manufacturing, coatings vibrations), Ed Bush 20+ Quality Assurance then NB Ion Sources. • Augmented as needed by Cryogenic operators and NB Technicians • Learning Curve • Perform all tasks first with crack crew • Train secondary support crew to perform bulk of work • Tooling • Crack Crew perform dry run of tooling • Metrology (Mike Duco with Steve Raftopoulos Support) • Leica Laser: 0.0005” accuracy • Romer arm: 0.005” accuracy (2 other Romer Arms available)

  3. Field Period Assembly Operations Amazing eye-hand coordination

  4. Field Period Assembly Operations • Documentation and Work Plans • Manufacturing Facility Operation Plan (MFOP) covers overall facility conduct • Dimensional Control Plan • FPA Assembly Sequence Plan • FPA Specification and Assembly Drawings • FPA Manufacturing, Inspection, Test, Quality Assurance Plan (MIT/QA) • FPA Procedures

  5. Field Period Assembly Operations Very good agreement. VVSA1_MTM_FINAL_NUMBERS VVSA1_PPPL_BEST_FIT

  6. Field Period Assembly Operations Metrology is serving appropriate needs. VVSA2_MTM_FINAL_NUMBERS VVSA2_PPPL_BEST_FIT

  7. Field Period Assembly Operations Station 1 setup Portprefit

  8. Field Period Assembly Operations

  9. Field Period Assembly Operations • Station 1 Schedule (VVSA) • All three VVSA’s received 9/30/06 • All work performed on station 1 fixture (2 “rotisserie” stations) with Leica & 2 men augmented with 3 technicians if needed • Install VVSA external components (Diagnostic Coils, Cooling Tubes, Thermocouples) Laser or Romer • Tooling Checks and Metrology Training 5/15/06 – • FP#1 6/30/06 – 5/3/07 • FP#2 (VVSA #3) 9/30/06 – 8/31/07 • FP#3 (VVSA #2) 8/1/06 – 1/17/08

  10. Field Period Assembly Operations • Station 2 Schedule (3 Coil preassembly) • Perform crude prefit – any gross interferences & Tooling checkout 10/30/06 – 6/19/07 • Perform prefit – shim and alignment • Align and Assembly Laser Tracker • Tooling checks 10/5/06 – 3/4/07 • FP#1 3/5/07 – 9/6/07 • FP#2 9/7/07 – 11/15/07 • FP#3 11/16/07 – 1/31/08

  11. Field Period Assembly Operations • Station 3 Schedule (Coils onto VVSA) (Laser Tracker or Internal GPS) • Align and Assembly 2 coil three packs • Tooling checks 7/31/07 – 8/27/07 • FP#1 9/7/07– 10/4/07 • FP#2 11/16/07 – 12/10/07 • FP#3 2/1/08 – 2/21/08 • Align and Assembly Coils onto VVSA • Tooling checks 7/31/07 – 8/27/07 • FP#1 8/28/07– 11/7/07 • FP#2 11/8/07 – 1/16/08 • FP#3 1/17/08 – 4/7/08

  12. Field Period Assembly Operations • Station 4 Schedule (TF Coils) Laser • Align and Assembly TF Coils • Tooling checks 10/4/07 – 11/14/07 • FP#1 11/15/07 – 1/15/08 • FP#2 1/16/08 – 2/19/08 • FP#3 2/20/08 – 6/3/08

  13. Field Period Assembly Operations • Station 5 Final Assembly Schedule in NCSX Test Cell (Weld ports, Install TF Coils, Leak Check, Final metrology) • Align and Assembly Laser Tracker and Laser on Target for port welding • Tooling checks 9/14/07 – 10/4/07 • FP#1 11/8/07 – 4/4/08 • FP#2 1/17/08 – 5/20/08 • FP#3 4/11/08 – 7/11/08

  14. Field Period Assembly Operations • To Conclude • Assembly operations are considered conceptual and will be tested out prior to actual work is performed. • Our best technicians are assigned to these FPA tasks. • Reasonable time is allocated to perform FPA

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