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Advanced Seminar

Advanced Seminar. Class Objectives. Provide a understanding of spa functionality Key troubleshooting tips Hands-on electrical exercising & simulating Communicating with D1 RTV, warranty.

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Advanced Seminar

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  1. Advanced Seminar

  2. Class Objectives • Provide a understanding of spa functionality • Key troubleshooting tips • Hands-on electrical exercising & simulating • Communicating with D1 • RTV, warranty

  3. 9:00 Spa Controls Theory : presentation of various controls of a D1 spa – electrical connections, differential breaker, networks. Upper control panels and PC boards : evolution in time - D1, D11, D12, D13, D14, D15, D17, D18-CE systems Practice : PC board hook-up under tension, use of a voltmeter, ammeter, ohmmeter Peripheral elements : sensors, test and ohms resistance 12:00 Lunch Agenda

  4. Agenda • 13:00 Massage sequencer, power-up, electrical measures, solenoid valves and their functionality • 14:00 Troubleshooting tips, common issues, searching for defaults, practice • 15:00 Spa water treatment – specifics, ozonation, UltraPure system, water chemistry • 15:30 Hands-on Skirt light LFX • 16:00 Spa shell repair : UltraLife kit ingredients : chips, MEK, Plastic Welder Warranty conditions • Questions, Evaluation Test

  5. Spa Power Requirements & Measurements Single phase type connection • Neutral & Line 1 = 230 VAC • Wire Requirements for 1 x 32 A : 3 x 6 mm² • Wire Requirements for 1 x 16 A : 3 x 2.5 mm² • Electrical cable with 3 conductors : Use industrial type cable : U-1000 R2V Ground (green/yellow), Neutral (blue), Phase (black, brown or red)

  6. Line 1 & Neutral = 230 V AC

  7. Spa Power Requirements & Measurements Two-phase type connection • Neutral & Line 1 = 230 V AC • Neutral & Line 2 = 230 V AC • Wire Requirements for 2 x 16 A : 4 x 2.5 mm² • Electrical cable with 4 conductors : Use industrial type cable : U-1000 R2V Ground (green/yellow), Neutral (blue), Phase 1 & 2 (black, brown or red)

  8. Line 2 & Neutral = 230 V AC

  9. Spa Power Requirements & Measurements Three-phase type connection • Neutral & Line 1 = 230 V AC • Neutral & Line 2 = 230 V AC • Neutral & Line 3 = 230 V AC • Wire Requirements for 3 x 16 A : 5 x 2.5 mm² • Electrical cable with 5 conductors : Use industrial type cable : U-1000 R2V Ground (green/yellow), Neutral (blue), Phase 1, 2 & 3 (black, brown or red)

  10. Transformer Voltage InInput = 230 V AC

  11. Output = 12 V ACSupplies digital power, 15 V DC & light

  12. Output 24 V ACUsed to energize coils of Relays

  13. Peripheral Power Requirements • 230 V AC = Jet pumps & Heater • 230 V AC = Circulation pump, Ozone Generator, Fan, Sequencer • 12 V AC = Light or LFX • 15 V DC = iWatch/Skirt Light • 24 V AC = Solenoid valve

  14. Spa Controls • Micro-Controller = brains of spa • Upper control is a means of communicating with the Micro-Controller to : - command - acknowledge - activate • Battery 5.5 VDC to keep data in memory

  15. Spa Controls

  16. Compatibility between upper control panels and PC boards • The old Gecko system MSPA-1 required a D1-CE PC board, ref. 01710-125E, with its specific sensors for temperature & hi-limitThis PC-Board is not longer manufactured, at disposal while stocks last. It will be replaced with a D11 kit. • Associated upper control panel : • * TSC-24, intelligent base from mid 1999 to 2001, ref. 01560-310 * TSC-25, mid-range from 1999 and up ref. 01560-320, used on Arena

  17. Upper control panels still in use • TSC-24-D13 ref. 01580-0001 with Gecko MSPA-MP system & scrolling messages used until end of 2006 with following PC boards : * D11-CE ref. 01710-1008E for Reflection Line * D12-CE ref. 01710-1010E for Bay Collection • TSC-42 ref. 01560-1005 for massage sequencer • TSC-17 ref. 01560-325 for secondary control

  18. M-Drive Upper Control

  19. Present M’Drive used for Bays, Reflection Line & AFS • UPPER CONT-IN.K961.D15-MP, last revision, new ref. 01710-1026 • associated PC board for Bays D15-CE, ref. 01710-1018E • associated hi-limit sensor ribbon type, plug able ref. 01560-1016 • PC board for LFX spas D18-CE, ref. 01710-1020E • PC board for non-LFX spas D17-CE, ref. 01710-1019E

  20. Relays & SnubbersMC Micro - controller Relay 230 VAC Pump R C

  21. MeasurementsNO

  22. Proper Measurement

  23. Feedback to the Microcontroller • Temperature Probe – Tells Microcontroller to activate/deactivate the heater (also OH) • High Limit Probe – Informs microcontroller if heater is getting too hot. Red LED • Flow/Pressure Switch – Tells microcontroller if water is flowing through heater in a satisfactory quantity

  24. Microcontroller Communication Diagram Temp. Sensor Hi-limit sensor Flow switch Upper Control Panel Upper Control Panel Upper control panel Micro Controller Relays for pumps, Heater, ozone generator & fan Relays for pumps, heater, ozone generator and fan

  25. Upper Control Errors/Conditions Hard Failures • Flow open (FLO) / Flow closed (FLC) • High Limit (HL) – Temperature limit 48°C • Overheat (OH) of water 44°C Conditions • Communication Error – Lock-Up : - - - - F • Summer Mode – Lower set temp. to 15°C • Ice Condition at 20°C in the cabinet • Fan starts at 65°C -> 60°C or with pump (1 hour)

  26. Termistor on PC board (R9)Battery 5.5 VDC

  27. FLO / FLC

  28. High Limit red LED on

  29. TSC-24 Upper Control Programming • High level programming menu Holding the Program key for 5 seconds • Low Level Service Menu Holding both Program and Icon keys for 10 sec • Upper Control Test Mode Hold Jets 1 key while powering up spa • Demonstration Mode (Reminders) Jets 1 key must be held for 10 seconds

  30. Manual System Reset Press : Icon, Enter and then Program keys • Invert the LCD Press : Program key 3 times • Programming Lock Press : Icon, Icon and then Program keys • Control Panel Lock Press : Icon, Icon and Enter keys • Unlock Press : Enter, Enter and Icon • Stand-By Mode Press : Icon button for 5 seconds

  31. Jumpers & Settings(D15-CE) 2008 AFS with Bay pack

  32. Jumpers & Settings(D15-CE) 2008 AFS/Bay For AFS – Pumps 2 and 3, single speed • Jumper 4 – Right • Jumper 5 – Left For AFS – No waterfall • Jumper 6 – Right • Jumper 7 – Left (Dynamic Lighting) • Jumper 8 – Left (Heater management enabled) • Starting S/N with software 3.00 Bays is 156956

  33. Jumpers & SettingsD18-CE LFX Reflections &D13-CE exclusive to ’05 Californian 1 & 2 Breaker rating • UltraPure • Circulation Pump • Dynamic Lighting • Pump # 2 installed • Pumps 1 & 2 single speed • Waterfall

  34. Californian / Dupree • SofTouch Luminosity - custom handle - backlit Pentair air valves - new software : allows 3 unique lighting levels . Brilliant mode : all lights on . Candle mode : bar top & fountain . Fountain mode : fountain only To change, turn light off and wait for text “light off” message to disappear To lock color, press light button twice rapidly. • New Liquid FX fountain - 88 watt Laing pump - interchangeable heads for aquatic visual & audio experience

  35. Same PC board as bay series. Jumper 4 needs to change for 2 pump system. New PC board (D13) to accommodate fountain Dupree Bay / Californian

  36. Poly Planar Audio System Possible conditions • Stereo Screen does not light up • Screen lights up but no sound • One or more speakers are not playing • How to program the Dolphin II remote

  37. NO YES NO YES NO NO YES NO YES YES NO

  38. YES YES NO YES NO NO

  39. YES NO YES YES NO NO YES YES NO NO YES YES NO NO

  40. YES YES NO NO YES YES NO NO

  41. Magnetic switches – Bays only • Magnetic switch board having 2 green LED’s, which must be lit • SARB and LOTB having 4 magnetic buttons to activate Lighting (top button) and Pump 3 (lower button) • Dupree Bay having 4 buttons to activate Lighting and both Pumps 1 & 2 • Amoré Bay has 6 buttons : Light or Fountain (top), Pump 3 or Pumps 1 & 2

  42. Massage Sequencer • Power input 230V • Fuse (3.15A) • Transformer 230V / 24 V • PC board DJS-2-D12 ref. 01710-1200 • Jumper settings for 2 sequencers • Solenoids and valves • Light & Jet buttons interface with PC board • Sequence buttons

  43. Common Issues • Circulation Pump Cleaning • Sta-Rite Pump Seals & Volutes • Solenoids & Valves • Flow & Pressure Switches • Check Valves – pop check / ozone check • Heaters- Amp check – Insulation check • Differential – Current to trip = 30 mA • Jets • LFX and skirt lighting

  44. Technical news • The new E 10 circulation pump • The new plumbing on the AFS • The most important problem last year:M-Drive: this problem is solved with the revision D 15.PC-Board D15 on Bays: 152300 to 156942, the orginal PC-board contains a software error, the problem is then a OH Message, with or without a effective overheating.

  45. Water Chemistry • Ozone Generator • Vision cartridge • Chemicals • Chemistry Damage

  46. Working with D1 • Technical Service Dept. - Have S/N - Pictures • Warranty Dept. - Parts Returns - How / When to return parts

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