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Gardner Denver Centrifugal Blowers

Gardner Denver Centrifugal Blowers. Typical Applications. 1. Wastewater Treatment 2. Landfill Gas Extraction 3. Sulphur Recovery 4. Process Gas Boosting 5. Carbon Black 6. Fluidized Bed 7. Flue Gas De-Sulferization 8. Others. Typical Applications. Wastewater Treatment.

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Gardner Denver Centrifugal Blowers

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  1. Gardner Denver Centrifugal Blowers

  2. Typical Applications 1. Wastewater Treatment 2. Landfill Gas Extraction 3. Sulphur Recovery 4. Process Gas Boosting 5. Carbon Black 6. Fluidized Bed 7. Flue Gas De-Sulferization 8. Others

  3. Typical Applications Wastewater Treatment

  4. Wastewater Basins

  5. As Biochemical Oxygen Demand requirement changes in wastewater treatment, Gardner Denver multistage centrifugal blowers adjust easily. The Gardner Denver blowers save energy by eliminating the need for blowoff systems. Gardner Denver centrifugal blowers in wastewater service are designed for direct connection to an electric motor with a non-lubricated flexible drive coupling. Blowers in Wastewater

  6. BALANCING B.O.D.(Biochemical Oxygen Demand) • Too little Dissolved Oxygen causes the microorganisms to perish resulting in a septic process. • Too much Dissolved Oxygen is wasteful & can cause frothing. • Blower flow control is critical.

  7. Typical Applications TYPES OF AERATION PROCESSES • Coarse Bubble • Fine Bubble • Jet • SBR • Mechanical Aerators

  8. Typical Applications Course Bubble Jet Aeration Sequence Batch Reactor (SBR) Fine Bubble

  9. Oxygen Transfer Performance Mixing Performance Efficiency Maintenance Reliability Installation Costs Aeration Processes:Comparison Factors

  10. EFFICIENCY COMPETITIVE PRICING LOW MAINTENANCE WHY UTILIZE A MULTISTAGE (MS) CENTRIFUGAL ? DURABLE SYSTEM FRIENDLY VARIABLE FLOW & PRESSURE

  11. ADVANTAGES OF MULTISTAGE CENTRIFUGAL BLOWERS • Flexibility - MS Blowers allow variable flow capability without a VFD, critical for maintaining sufficient amounts of dissolved oxygen at the minimum and maximum air requirement levels. • Efficiency - MS Blowers maintain efficiency throughout their useful life. Additional energy savings are gained by inlet throttling and using custom design control schemes. • Low Maintenance - With L-10 bearing life design and no wearing parts, MS Blowers operate virtually maintenance free. (Periodic lubrication) • Low Noise - Most MS Blowers operate below 85 dba at 1 meter.

  12. P R E S S U R E SYSTEM RESISTANCE BLOWER CURVE BLOWER CURVE (Throttled) HEAD LOSS VOLUME MULTISTAGE BLOWER

  13. 2006, 560 KW Multistage Blower Wastewater Treatment - Saudi Arabia

  14. CALCULATING BLOWER PRESSURE REQUIREMENTS • Piping Losses - Including Filter & Valves. • Diffuser Losses • Head (Depth of Diffusers) Maximum Depth of Diffusers Discharge Pressure Losses Inlet Pressure Losses Diffuser Losses

  15. INLET AIR INLET AIR INLET AIR INLET AIR Typical Applications 100% 33% BASIN 33% 33% BASIN 33%

  16. Typical Applications Wastewater Treatment

  17. Expansion Joints Included For Inlet and Discharge Inlet Filter/Silencer Manual WS BF Valve WS Check Vavle Inlet Valve M Local Protection *Surge/Overload Blower Casing Vibration (PMC-BETA 440S) Basin Dissolved Oxygen Probe Expansion Joints Included For Inlet and Discharge Inlet Filter/Silencer Manual WS BF Valve WS Check Vavle Inlet Valve M Local Protection *Surge/Overload Blower Casing Vibration (PMC-BETA 440S) Basin Dissolved Oxygen Probe Expansion Joints Included For Inlet and Discharge Inlet Filter/Silencer Manual WS BF Valve WS Check Vavle Inlet Valve M Local Protection *Surge/Overload Blower Casing Vibration (PMC-BETA 440S) Basin Dissolved Oxygen Probe 2 DO Probes /Basin w/Local Indication Custom Engineered Process Control System • Insures Accurate, Efficient & Safe Process Control Provides Installation Specific Control Diagrams • Contains Components From Recognized Manufacturers (3) Blowers (1 per Basin) • (2) DO Probes per Basin with Local Indication Check local regulations for back-up requirements

  18. Custom Engineered Process Control System P1 ESC P2 P3 P4 1 2 3 P5 5 6 4 P6 7 8 9 P7 < 0 > P8 = - RETURN P9 INS HOME PAGE UP P10 DEL END PAGE DOWN F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 ALP SP TAB BS F11 F12 F13 F14 F15 F16 F17 F18 F19 F20 LCK CTL ALT SHF Optional By User POWER BALANCE VALVE HAND OFF AUTO BALANCE VAL 1 OPEN JOG CLOSE BALANCE VAL 2 OPEN JOG CLOSE Dissolved Oxygen Probe Communication M Inlet Valve Local Protection Local Protection Local Protection *Surge/Overload Blower Bearing Vibration Blower Bearing Temperature *Surge/Overload Blower Bearing Vibration Blower Bearing Temperature *Surge/Overload Blower Bearing Vibration Blower Bearing Temperature M Basin Valve M Inlet Valve Basin Filter/Silencer M M Inlet Valve M • Insures Accurate, Efficient, Safe Process Control • Provides Installation Specific Control, Using Most Opened Valve Method • With All Software Programs / Communicates With Local Panel’s • (2 + 1 stand-by) Blowers Designed To Cover Air Requirements For (3) Basins • (2) DO Probes per Basin with Local Indication

  19. THE COMPLETE BLOWER PACKAGE • Blower • Driver • Common Base • Coupling • Accessories • -Control • -Panel • -Valves • -Etc

  20. Paper Mill - Industrial Waste Water - Calli, Columbia

  21. Paper Mill - Industrial Waste Water - Medellin Columbia

  22. Typical Applications OTHER APPLICATIONS FOR WASTEWATER TREATMENT PLANTS • Digester Gas - Includes options for corrosive gas; stainless steel shaft and/or impellers. Coated castings and special seals for minimal leakage around the bearings. • Air Scour/Filter Backwash - Low pressure, short cycle application. • Fluid Bed Incineration

  23. Typical Applications Landfill Gas Extraction

  24. LANDFILL GAS APPLICATIONS • Typical Gas: CH4, CO2, N2, etc • Why Recover the Gas • - ENVIRONMENTAL HAZARD • - CH4 & C02 ‘GREENHOUSE’ GASES • - CH4 = NATURAL GAS • APPLICATIONS • - Extraction to FLARES • - GAS BOOSTING to a Source of Beneficial Use

  25. Brazilian Landfill

  26. Typical Applications Landfill Gas Extraction

  27. HOFFMAN BLOWER TYPICAL FLARE SYSTEM SCHEMATIC FLARE STATION KNOCKOUT TANK LANDFILL SITE STORAGE TANK COLLECTION SYSTEM

  28. Landfill Gas Storage Tank for Low Flow Conditions

  29. HOFFMAN BLOWER HOFFMAN BLOWER TYPICAL SCHEMATIC FLARE STATION INTERCOOLER AFTERCOOLER KNOCKOUT TANK DRYER LANDFILL SITE INDUSTRIAL USE OR STEAM APPLICATIONS COLLECTION SYSTEM ELECTRIC GENERATION

  30. Landfill Gas - Brazil

  31. Robust construction designed for long term service in a corrosive environment. MS Blowers offer variable volume capability to handle various gas rates over the life of landfill. MS Blowers offer tight bearing seal designs for minimal gas leakage, critical for safety and gas usage. Why Use Multistage Centrifugal Blowers?

  32. Saturated Gas Corrosive Gas Condensate Build-Up Gas Leakage (Air into the system) Add Section Drains Add Coated Castings Add Coating / Drains Grease Units - Inlet Stuffing Box and Closed Bearing Housings Oil Units - 4 - Carbon Rings Seals and optional purge taps. Blower Design Concerns

  33. Design Considerations Gas-tight seals To prevent leakage of air into the gas stream. Heresite coated heads and sections Std. Aluminum impellers Non-sparking coupling guards Typical site --- 50%CO2 / 50% CH4 Typical Applications Landfill Gas Extraction

  34. MULTISTAGE BLOWERS AT A CALIFORNIA LANDFILL INLET BUTTERFLY VALVE DISCHARGE BUTTERFLY VALVE

  35. Typical Applications Sulfur Recovery

  36. Typical Applications Sulfur Recovery

  37. Design Considerations VERY DEPENDENT Upon Customer / Engineer Application varies from Combustion Air to Sour Gas. API Specifications may / may not be required. Typical Applications Refinery - Sulfur Recovery / FGD

  38. Typical Applications API SPECIFICATIONS API = THE AMERICAN PETROLEUM INSTITUE API IS THE BIBLE OF THE REFINING INDUSTRY COMMON SPECIFICATIONS API- 617 FOR AXIAL AND CENTRIFUGAL COMPRESSORS (APPLIES TO GD MULTISTAGE) API-672 (SINGLE STAGE UNITS) API-673 (FANS IN REFINERIES) (THIS SPECIFICATION HAS BEEN WITHDRAWN BY API)

  39. Typical Applications API - 617 MAJOR REQUIREMENTS Extensive Testing ASME PTC-10 / Impeller Overspeed / Hydrotest (Special) Rotor Balance (Special) 4 Hour Mechanical Run, etc. Special Base Checkered Decking with Drip Rim / Jackscrews Designed for Grouting in place Special Motor API-541 or IEEE-841 Motors And Many Other Requirements..

  40. Typical Applications API - 617 Major Exceptions Lubrication System - API-617 Requires a forced Lubrication System as per API-619 Drive Coupling - API-617 Requires Drive Couplings be a Tapered fit as per API-671 and many others..

  41. Model 2007 Multistage Centrifugal Sulfur Recovery - Korea

  42. Typical Applications Process Gas Boosting

  43. Typical Applications Process Gas Boosting

  44. Typical Applications PROCESS GASSES - Carbon Dioxide (most common) - Oxygen - Steam - Nitrogen - No Lethal Gas

  45. Typical Applications CARBON BLACK

  46. Carbon Black - China

  47. Typical Applications Fluidized Bed Incineration

  48. Typical Applications Fluidized Bed

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