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Ministry of Food Process Industries. THE SUNRISE SECTOR. GOALS / OBJECTIVES OF MFPI. Promotion of FPIs resulting in :- Reduction in wastages Value / quality addition Employment generation Remunerative income for farmers . STATUS OF FOOD PROCESSING INDUSTRIES.
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Ministry of Food Process Industries THE SUNRISE SECTOR
GOALS / OBJECTIVES OF MFPI Promotion of FPIs resulting in :- • Reduction in wastages • Value / quality addition • Employment generation • Remunerative income for farmers
STATUS OF FOOD PROCESSING INDUSTRIES • Size of food market in India - Rs. 8,60,000 Crores • Primarily processed food market – Rs. 2,80,000 crore • Value added processed food market – Rs. 1,80,000 crore • Investment during the 10th plan is estimated at Rs. 62,105 Crores • Industry growth rate during the last five years is estimated at 7.14% against GDP of 6.2% • Investment required during next ten years – Rs. 1,10,000 crore
Status of Food Processing Industry • Low level of processing – • 2% in the case of fruits and vegetables • 14%in milk • 4% in fisheries • 1% in meat and poultry products • India’s share in world’s processed food production-1% • Value addition 20% against 45% in Philippines
Status of Food Processing Industry • India’s share in global agricultural export is 1.6% of $520 billion • Exports have stagnated during the last five years • Unorganised marketing and distribution of food items • 72% of food consumption in the world is through organised set up whereas it is 1% in India • Fragmented retailing results in high cost due to inefficiency ,wastage • Estimated wastage fruits & vegetables in India-35%
Why increased focus on Food processing? • The second Green Revolution will be centered around the concept of ‘farm to plate’. • Low share of processed foods in the country will open doors to other countries to tap the emerging market for processed food triggered by a burgeoning middle class with increased purchasing power.
Why increased focus on Agro-processing? • The Horticulture Mission targets to increase the production of fruits and vegetables to 260MT from the current 140 MT through several interventions. • The current wastage is 35% in fruits and vegetables a and in certain cases as high as 60%
Why increased focus on Agro-processing? • Vision 2015 of Govt of India is to raise agro/food processing from 6% to 20%, value addition from 20% to 35% and the global trade from 1.5% to 3 % . • The estimated requirement of funds for achieving this being Rs.100,000 Crore. (source-GOI)
Reasons for Sub Optimal Growth of Food Processing • Lack of infrastructure • Inadequate investment • Agricultural development programmes focused generally on production • Post harvest handling including agri/food processing was not a priority agenda under agricultural extension • Lack of access to world class technology • Lack of processing varieties
Reasons for Sub Optimal Growth of Food Processing • APMC Act , high taxation etc did not offer incentives for investment • Multiplicity of agencies-absence of single window service • Fragmented schemes • 70% of food processing sector dominated by small scale and unorganised sector • Limited access to credit • Absence of an efficient supply chain
Supply Chain in Food Processing – Weak Link • Production sector unorganised • Bulk of production in small & marginal holdings • Producers getting only 30 % of produce value • Trade intermediaries getting rest 70 % without any value addition • Supply line unreliable • Lack of infrastructure at the production sites • Absence of credible institutions to streamline supply chain • Producers not linked to the processors
ROLE OF MFPI • Policy support • FPI sector delicensed except alcoholic beverages • Excise duty waived on F&VP (from 2000 – 01) • Income tax holiday for F&VP (from 2004 – 05) • Customs duty reduced on freezer van from 20 to 10% (from 2005 – 06) • Contd
Budget 2006-07 Announcements • Food Processing identified as industry with employment potential • Food Processing to be a priority sector for bank credit • NABARD- a refinancing window corpus of Rs 1,000 crore • for agro processing infrastructure and market development • NIFTEM to be setup; Paddy Processing Research Center • Thanjavur a National level institute • 4. Rs 150 Crore earmarked for NHM for terminal markets
Continued… • 5. Custom Duty on packaging machines to be reduced from • 15 % to 5% • Excise on condensed milk ,icecream, preparation of • meat,fish & poultry ,pectins,pasta and yeast to be • fully exempt • 7. Excise on ready-to-eat packaged foods and instant food • mixes like dosa & idli mixes reduced from 16% to 8 % • 8. Excise on aerated drinks has reduced from 24 % to 16% • 9. Excise on packaging paper reduced from 16% to 12% • 10. Custom Duty on Vanaspati increased to 80%
Major initiatives of last two years • Vision Document release April 2005 • GOM on Vision strategy & Action Plan • Food Safety & Standard Bill 2005 • NIFTEM Cleared by EFC • PPRC under progress • Expenditure by Ministry picking up 60 crores, 80 crores • 119 crores in 06-07 .
(d) Developmental / financial support under various schemes under 10th Plan:- • Scheme for infrastructure development • Scheme of technology upgradation / establishment / • modernization of food processing industries. • Scheme for human resource development • Schemes for quality assurance, R&D, codex, bar coding • and establishment of labs.
Gaps in the Present Scheme • The schemes mentioned are basically stand alone, though these are all components of food processing • Lack of integration leads to under utilization of infrastructure created • Case in point is that of cold storage (in spite of huge wastages the cold storage facilities are under utilised) • Duplication/overlapping of schemes • Financial support inadequate for attracting investment in a sector which has to deal with several uncertainties
Gaps in the Present Scheme.. • Lack of comprehensive project appraisal ensuring backward and forward linkages • Lack of stakeholder participation
Gaps in the Present Scheme • Food park • Formulated like other industrial parks-supply driven • Not pre-marketed • Not location specific • Absence of backward linkages • Inadequate financial assistance - Rs.4 Crore does not commensurate with the investment • Insistence of a minimum number of 20 units will not attract medium and big investors Contd…
Gaps in the Present Scheme • Food park • Modification during the Tenth Plan insisting on investors’ share of 75% made it more rigid • Lack of a sustainable management arrangement from it’s inception to commissioning • No arrangements to harness resources available else where for complementary activities and channelise to the project to make it more viable
Current Status of Food Parks • So far 51 Food Parks approved under the scheme • Most of them are yet to be commissioned • Those commissioned facing issues of capacity utilisation • Low level of occupancy in the park
Existing scheme Targeting small & medium enterprises with a minimum of 20 units for a 30 acre park Activities confined to Park alone No stake holder participation Inadequate financial assistance-25% or Rs.4 Crores per park Suggested framework May not restrict the number of units-restriction can be on the quantity of material to be handled Complementary activities can take place outside the Park To be implemented on a PPP format SPV to manage the park 51% equity in the SPV to be with private entrepreneurs Financial assistance to be 50% subject to maximum of Rs.50 Crores per park Approach to Agro/food Parks: Comparison
Existing scheme Supply driven Posr marketed Stand-alone (no backward and forward linkages) No project development agency No financial closure Suggested framework Demand driven Pre-marketed Strong ’backward & forward integration and sustainable supply chain management Project manager (to handhold from concept to commission) Financial closure Approach to Agro/food Parks: Comparison
Proposed Scheme • Features • Objective • Build common infrastructure – Weigh Bridge,Pack House, Cold Storage, Cold Chain, Irradiation facilities,Marketing infrastructure, common facilities and management service centre, etc., • R&D support, Quality Control and certification infrastructure • Ensure backward and forward linkages • Implementation strategy • Facilitate convergence of services • Scheme to be in PPP mode • To be operated by SPV • Involve stakeholders (GoI, State Govts, Entrepreneurs, Farmers) • Facilitated by Project Management Agency (PMA)
The Way Forward • The integrated food parks to be set up in a minimum area of about 75 acres –150 acres (need not be restricted by geographical boundaries) • The basic infrastructure cost , investment for common facilities, infrastructure at collection points etc will amount to Rs 45 to 100 crore
The Way Forward • There should be no restriction on the number of units-emphasis should be on economic viability • Efforts to be directed for supply chain vendor development involving farmers organisations –this helps to benefit a large number of farmers besides facilitating creation of basic infrastructure in rural areas
Why Cluster Based Approach? • Offers critical mass for customization of interventions • Economies of scale in operation • Better access to technology, information • Greater access to customers, channels and better value realisation • Cheaper access to inputs, raw materials
Methodology Handholding from “concept to commissioning” Concept NeedAssessment Capacity Building Project Development Project Financing Project Execution Commissioning
Model Structure of SPV State Govt/ State agencies PMA Government of India State support under identified schemes Project Management ConsultantAgency Support under identified. Schemes Shareholders Lenders SPV Shareholders Agreements Financing Agreements Contracts for technical studies/ services Service /Supply Agreements Construction/ O&M Contract Construction agencies User Units Consultants
STATES INITIATIVES REQUESTED • Amendment to APMC Acts • Lowering of VAT rates • Intergrate promotional infrastructure
Project profile Model Food Park
Ideal Park Layout- Two Parallel Lines • First line: fresh food market • Primary processing of fruits and vegetables • Sorting, grading, cleaning and packing by adopting modern technology • Aimed at increasing the shelf-life by 7-10 days • Facilitating access of products to all the major markets • Increasing value realization for the producers
Ideal Park Layout- Two Parallel Lines • Second line: processed food market • Units engaged in secondary processing • Producing products like ready to eat vegetables, juice, jam, jelly, pickles, paste ,wine etc • Raw materials from the first line of units as well as direct sourcing of appropriate varieties • Product range can be expanded based on the location • A separate area for meat products/fisheries /diary can be earmarked on a need basis
Supply Chain Management - Strategy …. Collection Yard-1 Primary processing units Sorting Grading Cleaning Fresh food supermarket Collection Yard-2 Packing Collection Yard-3 Secondary processing units Collection Yard-4 Jam/ jelly Juice Paste pickles Processed food supermarket
Proposed Common Facilities - Production • Weigh Bridge • Pack House • Cold Storage • Food Testing & Analysis Lab • Product-cum-Display Centre
Modernisation of Abattoirs • Largest livestock population (485 mm) • Market potential of INR 200 bn • 3000 Slaughter Houses & 255 licenced units • Lack of infrastructure • 100 cities to be targeted for modernisation • Constitution of Meat Board
Background • Street vending is an important economic activity in the informal economy • It has to be accepted that street food vending is a reality and it impacts the livelihood of a large number of people • Beneficiaries of street vending,besides the vendor’s themselves, are the low income group customers • A host of problems confront this segment ranging from food safety to social and legal issues
Bringing street vendors to mainstream –short term intervention • Sensitisation of the local bodies • Capacity building among all stake holders Training on health and hygiene standards • Financial support for infrastructure • Establish simple standards for safety and hygiene • Involve NGOs and other civic bodies
Opportunities • Can be a major income generating activity for land less • A sizeable portion of low income people can have access to safe food • Can be linked to tourism and promote ethnic food items • Can be a vocation for women with reduced drudgery
The way forward • Implement a pilot scheme covering 10 cities • Work shop on the theme to be conducted for street vendor’s association • Identify areas with in the city which has potential for street food vending –to be done through a consultation process • Evolve food sanitation standards for street food • Certification agencies including non governmental to be identified
The way forward • Identify vendors with preference to women • Form SHGs wherever feasible • Training the selected vendors with the active involvement of vendor’s association and local administration • Issue a permit in the name of the vendor with a provision of an alternate member also • Provide designed carts free of cost to the vendor’s in the cities selected
The way forward • At least 1000 carts per city to be given to provide an impact • In 15 cities 15,000 carts to be supplied • Approximate expenditure –Rs.30 Crore • Evolving standards,Training and capacity building-Rs.1.5 Crore • The implementation process from a baseline survey ,capacity building ,evolving standards,distribution of carts etc would require a professional project manager