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Evaluating Safety Management Systems

Evaluating Safety Management Systems. Workshop Goals 1. Gain a better understanding of safety and health programs as systems. 2. Learn about a systematic approach to evaluating and improving your company’s safety and health program.

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Evaluating Safety Management Systems

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  1. Evaluating Safety Management Systems

  2. Workshop Goals • 1. Gain a better understanding of safety and health programs as systems. • 2. Learn about a systematic approach to evaluating and improving your company’s safety and health program. • 3. Better understand OSHA’s Safety and Health Achievement Program (SHARP) and the Voluntary Protection Program (VPP-STAR).

  3. Trainer Name Position Company Phone Email (Revise as needed)

  4. Form Evaluation Teams Introductions! Elect a Team Leader Select a Team Spokesperson Everyone is a Team Recorder

  5. A tale of two cultures

  6. You’re a safety management consultant … If both companies have virtually the same safety plan sitting on a shelf, why are the outcomes so different?

  7. Every system contains structure, inputs, processes and outputs Structure

  8. Inputs - Resources from other management systems Processes - Using available resources Outputs - Conditions, Behaviors, Results

  9. Where does the safety committee look to determine the effectiveness of the safety management system?

  10. Helping Create a Culture of Consequences We do what we do because of consequences!

  11. How does the principle below apply to the scenario? “Every system is designed perfectly to produce what it’s producing”

  12. What does it mean? “Every system is designed perfectly to produce what it produces”

  13. Without proper “nutrition,” systems may get sick It’s important to implement an effective system wellness plan Circle the system component that gives the most clues about its health. Inputs Processes Outputs

  14. What are symptoms of an ailing system?

  15. How do we usually treat those symptoms?

  16. What are the underlying causes of an ailing system?

  17. What is required to bring about a system cure?

  18. Using the Failure Matrix to Evaluate the Safety Management System

  19. Analyze this! Determine the failure mode for the scenario below

  20. Bob, a maintenance worker who has been working for the company for 10 years, received a serious electrical shock while working on a conveyor belt motor. When asked why he did not use the company’s established lockout/tagout procedures he acknowledged that he had thought about it, but that the “old procedures” hadn’t been used for years, and he had done this same task many times before. And, besides, the production manager yelled at him to get the conveyor running again or it’s his job because the whole system was shut down. Failure mode __________ Justification

  21. Diagnose the underlying cause to determine the cure. • … we must diagnose and eliminate underlying causes..

  22. Determine where we are now - analyze! • What does our safety management system look like now? • Closely examine the outputs of the safety management system.

  23. Determine best policies and practices for your industry - visualize! • What do we want our safety system to look like? • Research best practices.

  24. Evaluate the system for strengths and weaknesses - scrutinize! • What cultural values are supportive - non-supportive? • What system components are adequate? inadequate? • Rate the current system against best practices.

  25. Implement proactive changes to improve the system - actualize! • What forces are promoting or resisting change? • Develop an action plan to transform the system. • Use Deming’s Plan-Do-Study-Act process.

  26. Evaluating Your Company's Safety Management System This exercise will help us compare and contrast safety management system processes in each of the seven elements of the OSHA Safety Management System Model

  27. The OR-OSHA Model: Seven Elements of a Safety Management System • Management Commitment • Labor and Management Accountability • Employee Involvement • Hazard Identification and Control • Incident/Accident Investigation • Education and Training • Periodic Program Review

  28. Safety Management System Evaluation Audit • Step one. Analyze indicators within each of the following five categories to more accurately determine the rating. • Standards • Conditions • Behaviors, actions • Knowledge, attitudes • Results

  29. Step two. Enter your rating score to the left of each statement. • Use the following guidelines for your rating. • 5 - Fully Met • 3 - Mostly Met • 1 - Partially Met • 0 - Not Present

  30. Step 3. Enter the score at the end of each section. Step 4.Enter clarifying comments in the comments if desired.

  31. Step 5.Total all section scores to arrive at your final SCORE. If you would like more information, click on the links in the "Other Sources of Information" at the end of the evaluation.

  32. Be prepared to present your evaluation to the class!

  33. ELEMENT 1 - MANAGEMENT COMMITMENT

  34. ELEMENT 2 - LABOR AND MANAGEMENT ACCOUNTABILITY

  35. ELEMENT 3 - EMPLOYEE INVOLVEMENT

  36. ELEMENT 4 - HAZARD IDENTIFICATION AND CONTROL

  37. ELEMENT 5 - INCIDENT/ACCIDENT INVESTIGATION

  38. ELEMENT 6 - EDUCATION AND TRAINING

  39. ELEMENT 7 - PERIODIC PROGRAM REVIEW

  40. The Deming Cycle PLAN DO ACT STUDY

  41. Step 1: Plan – Design the change or test Step 2: Do - Carry out the change or test Step 3: Study – Examine the effects or results of the change or test Step 4: Act – Adopt, abandon, or repeat the cycle

  42. Safety and Health Achievement Recognition Program (SHARP)

  43. Voluntary Protection Program (VPP) - STAR

  44. Let's Review!

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