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OSI Software, Inc 2000 PI System Users’ Conference

Synapsis. OSI Software, Inc 2000 PI System Users’ Conference San Francisco, California (April 3 rd - 5 th , 2000). Aristide Ronconi - Enichem Spa Roberto Spoladore - Synapsis srl. OSI PI The Plant Infrastructure for EniChem 2000 Project. ENI: activities and operating Companies. 51%.

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OSI Software, Inc 2000 PI System Users’ Conference

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  1. Synapsis OSI Software, Inc2000 PI System Users’ Conference San Francisco, California(April 3rd - 5th, 2000) Aristide Ronconi - Enichem Spa Roberto Spoladore - Synapsis srl 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  2. OSI PI The Plant Infrastructure for EniChem 2000 Project 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  3. 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  4. ENI: activities and operating Companies 51% Government 100% 100% 100% 71,92 99,97 100% 100% 100% 100% Agip Snam Eni Int . Agip Snam Saipem EniChem Sofid EniData EniRisorse Petroli Progetti Holding Petrochemicals Engineering Metallurgy Oil and Gas, Finance and Contracting exploration, production, & refinery & distribution Services 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  5. EniChem is the most important petrochemical company in Italy and among the most important ones in Europe. The Company relies on more than 15.000 employees, has 9 production sites in Italy and firms in : - Germany - France - Belgium - United Kingdom - Hungary - United States - Qatar Company profile 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  6. European leader in ethylene European leader in rubber SBR, BR, and EPDM 2nd benzene and toluene producer 2nd European phenol producer 2nd European producer of polystyrene 2nd SBS and SIS thermoplastic rubber producer 3rd European TDI producer 3rd xylenes producer Etc. EniChem European position 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  7. FACILITIES OUTSIDE EUROPE Elastomers Houston Polyurethanes Madras Grangemouth Hayte Osnabrueck Tertre Dunkerke Felui Erstein Budapest Pto Marghera Champagner Mantova Ravenna Ferrara Brindisi Pto Torres Ottana Cagliari Priolo Gela EniChem plants 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  8. EniChem Sales by Geographical Area Europe 90,5 % Americas 4,3 % Other Countries Asia 1,7 % 3,5 % 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  9. EniChem perspective for the next triennium For the 1999-2002 triennium, EniChem will respond to the challenging and competitive international scenario: • Developing the core business through selective investments and partnerships • Exploiting the industrial value of new technologies • Respecting the environment • Implementing the reengineering project EniChem 2000 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  10. EniChem 2000 a Project for the Future (The most relevant ICT project in the history of the Company) 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  11. Project Level Domain Level ENTERPRISE MODEL & IMPLEMENT. PLAN PROTOTYPE & DESIGN “MASTERPLAN” PILOT ROLLOUT JULY ‘97 JANUARY ‘98 Project phases 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  12. MANAGEMENT & CONTROL S A P PURCHASES & INBOUND LOGISTIC PRODUCTION SALES & DISTRIBUTION Non-SAP & custom PRODUCT AND PROCESS DEVELOPMENT (R&D) ASSET MANAGEMENT (ENGINEERING, MAINTENANCE) Enterprise Model & Application Architecture 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  13. PURCHASES CONTRACTING MATERIAL MANAGEMENT (MM) SALES & DISTRIBUTION (SD) ADMINISTRATION FINANCE & CONTROL (FI-CO-TR) PROCESS PRODUCTION & LOGISTICS MAINTENANCE PROJECTS (PM-PS) Application Architecture SAP Non-SAP & Custom 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  14. Database Application Server Server ALE Subsidiary SAP Headquarters Application Italy Server Foreign Branches Central SAP PPL Central (Open Data Center ) Application DDB Servers PPL Plants server PPL Server Technical Architecture Server 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  15. EniChem 2000 EXPECTED RESULTS: • OPERATING COST REDUCTION BY 5% • CUSTOMER SATISFACTION / LOYALTY IMPROVEMENT • PERSONNEL PERFORMANCE INCREASE THROUGH: • ENTERPRISE INTEGRATION • BUSINESS PROCESS RE-ENGINEERING • STATE OF THE ART ERP SYSTEM + CUSTOM MODULES • A TOTAL INVESTMENT OF 100M$ IN 4 YEARS • EXPECTED ROI OF 60 M$ / Year 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  16. Purchases Contracting and Material Management (MM) Sales and Distribution (SD) Administration Finance and Control (FI-CO-TR) Process Production and Logistics Maintenance and Projects (PM-PS) Process, Production and Logistics 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  17. SD MM FI-CO Integration Production Warehouse Acquisition Measurements and Analysis Planning Integrated EniChem 2000 Information System SAP PPL 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  18. AMA (Acquisition Measurements and Analysis) AMA is a service application needed to: - feed automatically process and lab data to PPL applications - make and administer the RTDB (Real TimeData Base), logically one for every plant, bidirectionally interfaced with the RDB (Relational Data Base) of PPL 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  19. AMA Application (general requirements) General AMA requirement - maintain all the existing instrumentation- interface with existing relational and real time data base - acquisition, integration and homogenization of all process data into the Company RTDB- integration and consistency with the general guidelines of the “EniChem 2000 Program” and “EniChem Automation Project” 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  20. AMA Application (main functions) Main AMA Functionality - Processdata acquisition (manually, from electronic instrumentation, from DCS, from SCADA, etc.)- Analysis data acquisition (manually, from LIMS, etc.)- Measurement historicization- Feed of the Company Relational Data Base (Oracle)- Integration with the application modules of the “EniChem 2000 Program” (SAP based)- Integration with the application modules of the “EniChem Automation Project” (Hisys, PDS, Sas, etc.)” 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  21. Plant Information Management System Data Base Centric Approach Blending Oil Movement Lab Maintenance PIMS Optimization SAP-R3 Relational Central Data Database RT DATA Plant Plant Real Time Data Real Time Data AMA (Real Time Data Base Centric) 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  22. PPL MPL, BUS Oracle RDB, etc. LAB ISP Perkin Elmer LIMS P&ID (Doc. Tecn.) SPC (Sas) Intergraph PDS Hysis RTDB OSI PI RTDB DCS RTDB MMI DCS Process Book Altri Sistemi - HHT - ENTIS - etc. DCS SCADA AMA (Functional Model) 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  23. AMA (General Architecture) Server PPL Server AMA LAB Server Interface Server RTDB Server BUS, MPL etc. EniChem 2000 Workstations LAN SCADA DCS DCS/RTDB SCADA DCS HHT (Hand Held Terminal) Tank Farm Plant # n Plant # 1 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  24. - North East: Mantova, P.to Marghera, Ferrara and Ravenna - South and Islands: Brindisi, Priolo, Gela, Cagliari, P.to Torres AMA (OSI-PI Suite) N° 9 PI-Server (400 Ktag) > N° 1500 PI-PRO 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  25. S L O V A K I A G E R M A N Y A U S T R I A H U N G A R Y S W I T Z E R L A N D S L O V E N I A C R O A T I A F R A N C E B O S N I A I T A L Y A d r i a t i c S e a C O R S I C A S A R D I N I A T y r r h e n i a n S e a M e d i t e S I C I L Y A L G E R I A T U N I S I A AMA(Implementation Program) MANTOVA P.TO MARGHERA RAVENNA FERRARA BRINDISI P.TO TORRES ASSEMINI SARROCH PRIOLO r r a n e a n S e a GELA 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  26. AMA(New Development) OSI-PI Standard features for “EniChem 2000 Program” New development for “EniChem Automation Project” • Administrative tool • PI Tag configuration and administratiom • Presentation tool • Report generator (integrated in Excel™) • ASL Activex Symbol Library • Integration tool • Integration with Process Simulators (Hysis) 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  27. Added value Applications (on site) Close the GAP between Process & Business New development for “Enichem Automation Project” LEVERAGING ON PI Synapsis BUSINESS NON REAL TIME PRESENTATION Others Simulator ENICHEM 2000 PI SERVER Other Vendor Hist. DCS PLC/ RTU LIM MAN INPUT PI ProcessBook & PI Client products Industrial Desktop REAL TIME PROCESS 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  28. Administrative tool: PI configuration Synapsis • Map of the site(s) configuration(s) • Keep track of configuration(s) • Configurable user’ rules for each PI Tag • attribute in each step • Automatic PI tag configuration starting from • standard DCS configuration report Filtering criteria DCS Configuration File (standard eng. Tool) PI Translator for DCS Session Manager User’ configuration rules User’ configuration rules 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  29. Administrative tool: PI configuration Synapsis 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  30. Presentation tool: Report generator Synapsis • Integrated in Excel™ • Pre definite report layout • Configurable reports • User selectable calculations and time period 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  31. Presentation tool: Report generator Synapsis 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  32. Presentation tool: ASL Synapsis ASL (ActiveX Symbol Library) • Standard “presentation” • Common “understanding” • Integrated in PI-ProcessBook • New features • ISA Standard and 3D representation • No programming required • Require less time • Foundation for “Process Object Modelling” • ATL and C++ 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  33. Presentation tool: ASL Synapsis Drawing a “Symbol” Selecting “3D” representation & Type of symbol 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  34. Presentation tool: ASL Synapsis Assigning a label Assigning a PI Tag 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  35. Presentation tool: ASL Synapsis Adding level bar graph 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  36. Presentation tool: ASL Synapsis Right button click Run time Run-time property window 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  37. Presentation tool: ASL Synapsis A simple display 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

  38. Presentation tool: ASL Extension Synapsis ASL (ActiveX Symbol Library)Extension • Integration with other applications (as • Process Simulators) through software • components • Process Object Modelling (PI Module • Database) • New features 2000 OSI Users’ Conference ---- San Francisco April 3rd - 5th,2000

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