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Associated Hygienic Products

Associated Hygienic Products. September 21, 2006. The Market. Retail disposable diaper/training pants/youth pants $4.2 billion in the U. S. Declining category sales Declining birthrate Enhanced product performance 20% branded product (Pampers, Huggies) 80% proprietary branded product.

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Associated Hygienic Products

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  1. Associated Hygienic Products September 21, 2006

  2. The Market Retail disposable diaper/training pants/youth pants • $4.2 billion in the U. S. • Declining category sales • Declining birthrate • Enhanced product performance • 20% branded product (Pampers, Huggies) • 80% proprietary branded product

  3. The Company • Wholly owned subsidiary of Disposable Soft Goods International (DSG) • Second largest U. S. corporate brand manufacturer • 2002 sales: in excess of $160 million • U. S. Headquarters: Duluth, GA • 2 U. S. manufacturing plants • Vancouver, WA • Marion, OH

  4. The Challenge • Marion, OH • Current plant old, expanded over the years • Inefficient layout

  5. Current Plant

  6. The Challenge • Marion, OH • Current plant old, expanded over the years • Inefficient layout • New plant: • Under construction • First machine early next year • Production area has been decided • Seeking a second opinion / analysis / new ideas for the warehouse • Layout • Equipment • Etc.

  7. New Plant

  8. New Plant

  9. The Data

  10. Finished Goods Dimensions

  11. Finished Goods Inventory Spots

  12. Boxes Min/Max

  13. Standard Production Output

  14. Raw Material Receipts

  15. Finished Goods Production

  16. Finished Goods Production

  17. Raw Material Dimensions

  18. Raw Material Flow to Production

  19. Raw Material Flow to Production

  20. Other Data • Yet to be received • Bills of Material • Lists all raw materials for a production run • One per run per SKU • Sales orders

  21. Miscellaneous • Your mission, should you choose to accept it… • Mathematical model of the warehouse • Recommended layout • Recommended equipment • Financial justification for equipment investment

  22. Miscellaneous p_viehweg@bellsouth.net

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