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MICE CONSTRUCTION PROJECT in the US. Alan Bross Fermilab May 7 , 2013. Outline. Project Team Scope of Effort Execution Plan Phase I & II Deliverables Some historical context Schedule details Critical Dates L2 Management Team Organizational Implementation Moving Forward Conclusion.
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MICE CONSTRUCTION PROJECTin the US Alan Bross Fermilab May 7, 2013
Outline • Project Team • Scope of Effort • Execution Plan • Phase I & II Deliverables • Some historical context • Schedule details • Critical Dates • L2 Management Team • Organizational Implementation Moving Forward • Conclusion Alan Bross | MICE Resource Loaded Schedule Review (RAL, May 7-8, 2013)
L2 Management Team • Magnet Fabrication • Spectrometer solenoids and Coupling Coils • RF Fabrication • 201 MHz cavities & components • Vacuum vessels • Detector • Trackers • Trackers to be integrated with SS when they arrive at RAL • Cerenkov • Magnetic shielding • Partial return yoke • US component integration • US liaison for installation and commissioning • Likely stationed at RAL • + LiH absorbers (Fermilab) Alan Bross | MICE Resource Loaded Schedule Review (RAL, May 7-8, 2013)
Scope of Effort • Detectors (Complete) • Two fiber trackers with readout & cryogenics • Two Cherenkov detectors • Absorbers • LiH Disk (complete) • LiH Wedges • Two superconducting spectrometer solenoids • Two large-aperture (1.5m), 2.5T SC solenoids, Coupling Coil Magnet (CCM) • CCM Prototype will be used in MuCool Test Area • Two needed for MICE Step VI • RF System • Eight 201 MHz cavities with tuners and vacuum vessels • Integrated with CCM • RF power components (through NSF MRI) • Commercial products • Magnetic Analysis and stray-field mitigation • Design and engineering of partial return yoke Alan Bross | MICE Resource Loaded Schedule Review (RAL, May 7-8, 2013)
Deliverables StepIV: Fiber Trackers Alan Bross | MICE Resource Loaded Schedule Review (RAL, May 7-8, 2013)
Deliverables Step IV: LiH • Deliverables • Detector components (Complete) • Absorbers: LiH disks (complete) and wedges • In process of establishing a CRADA with STFC which will allow us to ship the LiH to RAL (through Y12) • Since 6Li enriched, considered nuclear material Alan Bross | MICE Resource Loaded Schedule Review (RAL, May 7-8, 2013)
Step IV Deliverables: SS • Cryogenically the magnet now operates to spec • Approximately 3 W heat load (=original calc.) • Total cooling capacity » 6.5 W • SS2 - Vetted • SS1 nearing completion • Ship • SS2 in July ‘13 • SS1 in Sept. ‘13 Alan Bross | MICE Resource Loaded Schedule Review (RAL, May 7-8, 2013)
Step IV Deliverables: Magnetic shielding Shield sections: 100mm [4”] thick Backing plates: 50mm [2”] thick (front & back at vertical joint) Floor template for pre-drilling holes 15” x 50 lb/ft S-beams. Bolted into floor, 100 mm away from wall • Analysis to determine if partial yoke can contain stray fields in the hall so that there are no effects on any equipment • YES • Engineering design of yoke • Conceptual design complete • Performance looks excellent • Full design work initiated Alan Bross | MICE Resource Loaded Schedule Review (RAL, May 7-8, 2013)
Step IV Deliverables: MICE 201 MHz Production Cavity Test • Production component system test • Fixturing • Integration/assembly • Tuner control testing • Vacuum and alignment Fall 2013 Ports, supportsand tuners Alan Bross | MICE Resource Loaded Schedule Review (RAL, May 7-8, 2013)
Step IV Deliverable: Prototype Coupling Coil Magnet (MuCool) • The first Coupling Coil Magnets (CCM) is considered a prototype and will be used in the MuCool program, but will test MICE hardware • Cold mass produced at Qi Huan Co (Beijing) & prepped at LBNL • First complete, 3 more to be fabricated. All SC in hand • New test facility (Solenoid Test Facility) complete • ORC and commissioning starting in 2 weeks • Cryostat fabrication at LBNL • Final assembly • At Fermilab with Technical Division (detailed plan under development) Alan Bross | MICE Resource Loaded Schedule Review (RAL, May 7-8, 2013)
MICE RFCCliteTest in MTA Alan Bross | MICE Resource Loaded Schedule Review (RAL, May 7-8, 2013)
Step VI deliverables: MICE Coupling Coil Magnets with integrated RF (RFCC) • The MICE cooling channel requires two Coupling Coils • Plan to build 3 windings • 2 Cryostats • Four vacuum vessels • Hold two RF cavities each • Eight 201 MHz cavities • Complete save for EP • RF power couplers, tuners, etc. Alan Bross | MICE Resource Loaded Schedule Review (RAL, May 7-8, 2013)
Major Milestones US FY13 FY14 FY15 FY16 FY17 FY18 SS#2 Ready to Ship – July `13 SS#1 Ready to Ship – Sept `13 CCM Prototype Tested and ready to move to the MuCool Test Area (MTA) for Testing with RF in the RFCC_Lite Configuration – April `15 RFCC#1 Ready to Ship – Sept `16 RFCC#2 Ready to Ship – Nov `17 Does not include contingency Alan Bross | MICE Resource Loaded Schedule Review (RAL, May 7-8, 2013)
Step IV: Spectrometer Solenoids Alan Bross | MICE Resource Loaded Schedule Review (RAL, May 7-8, 2013)
Step VI: RF Alan Bross | MICE Resource Loaded Schedule Review (RAL, May 7-8, 2013)
Step VI: RFCC RFCC-Lite Alan Bross | MICE Resource Loaded Schedule Review (RAL, May 7-8, 2013)
Magnetic Mitigation Alan Bross | MICE Resource Loaded Schedule Review (RAL, May 7-8, 2013)
US Risk Register I Alan Bross | MICE Resource Loaded Schedule Review (RAL, May 7-8, 2013)
US Risk Register II Alan Bross | MICE Resource Loaded Schedule Review (RAL, May 7-8, 2013)
Now Add Contingency and Stretch 13-05-02-MAP-WBS5-Only.mpp 23,918 K$ 17,716 K$ 24,383 K$ Almost achieves FY18 completion – BUT… Sums of then-FY K$ Alan Bross | MICE Resource Loaded Schedule Review (RAL, May 7-8, 2013)
Under These Assumptions… Note: no approved NSF Funding for Ops & Exp beyond FY13 DOE Operations & Experimental support still under development Alan Bross | MICE Resource Loaded Schedule Review (RAL, May 7-8, 2013)
Conclusions • We now have a complete RLS for the US-MICE construction project • Some more work to be done • Contingency and risk included and we have shown impact on MICE schedule given US funding constraints • US carries majority of the technical risk • We will know much more in 4-5 months • Expect both spectrometer solenoids to be complete • Testing of first CCM cold mass complete • Begin testing of MICE production cavity in MTA Alan Bross | MICE Resource Loaded Schedule Review (RAL, May 7-8, 2013)