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Component Material Selection For A Small/Mid-Sized BMW Engine

Component Material Selection For A Small/Mid-Sized BMW Engine. Created By: Adam Gill.

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Component Material Selection For A Small/Mid-Sized BMW Engine

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  1. Component Material Selection For A Small/Mid-Sized BMW Engine Created By: Adam Gill

  2. Objective: Select materials for five specified parts in a four-stroke engine, for a BMW 3 Series (shown below). This presentation only illustrates the elementary materials engineering considerations, for the selection of suitable materials, given predetermined operational conditions, for five engine components.

  3. 335i ‘06-’09 ENGINE DYNO REPORT SUMMARY:

  4. Engine Block Considerations:

  5. Engine Block Considerations:

  6. Engine Block Considerations: A criterion weighting, and decision matrix compiled in excel.

  7. Engine Block Considerations: Fine Material Selection within CES EDUPACK LEVEL 3.

  8. Engine Block Considerations: Final Selection after NINE selection graph…

  9. Engine Block Material Conclusion: I propose an alloy of the following two Materials: 50% composition by weight Aluminum, 2618, wrought, T4 – Chosen due to its low thermal expansion. 50% composition by weight Magnesium, ZC71, wrought– Chosen due to its high fatigue failure and ease of manufacture.

  10. COMPONENT Material Selections

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