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Company History

Cost Effective Reliability Solutions Ceramic and Metallic Entrained Epoxy Coatings Representative Name: . Company History. 1994: Created by Glassflake International, Rezorect was invented as a product line of Epoxy based ceramic and metallic entrained putties used as a Reliability Solution.

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Company History

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  1. Cost Effective Reliability SolutionsCeramic and Metallic Entrained Epoxy CoatingsRepresentative Name:

  2. Company History • 1994: Created by Glassflake International, Rezorect was invented as a product line of Epoxy based ceramic and metallic entrained putties used as a Reliability Solution. • 2007: Glassflake International merger with Corrocoat. • 2011-2012: Corrocoat tested the properties of the Rezorect products formulations so as to improve upon those properties. • 2013: Rezorect Manufacturer’s Representatives program is born to provide direct service to customers all over the North America.

  3. The Reliability Dilemma- With Respect to Corrosion / Abrasion “Get the maximum life out of each asset!”...but: • Don’t spend too much money, • Use your own people, • By the way, Production rates are increasing; and… • Don’t be wrong!

  4. The Reliability Dilemma- With Respect to Corrosion / Abrasion Vertical Pump Impeller – 8” diameter New Impeller: $3,000 Uncoated: +/- 1 year (Replace) Rezorect: $1,000 Coated: +/- 2 Years (Repair) Comparative ROI: 600%

  5. What is Value? Why do we so often make the easy decision to replace?

  6. Value Offering Inspection & Support Specification

  7. Operating Environment Evaluation System • Operating Environment defines the Corrosion Rate; Chemistry, Heat, Substrate, etc. • The Properties of the barrier coating must resist the operating environment; temp., chemical, abrasion resistance, flexibility, etc. • The Components of the coating system chosen define the properties therein; resin, fillers, etc. • Choose the best solution that has the components that resist the operating environment…but still meets your value hierarchy.

  8. SOLUTION DYNAMIC REPAIRS PROTECTS MACHINEABLE STRENGTH

  9. Rezorect 122: Brushable Ceramic Features - Benefits • High gloss, smooth finish reduces friction thereby increasing pump efficiency by as much as 10%. • Can be applied on it’s own or as a topcoat to Ceramic Wearing Compound • Easily mixed and applied • 100% solids = 0 VOC’s

  10. Fluid Efficiency = Energy Savings

  11. Performance Data on 24 inch split case pump, annual savings $42,000 / year. Fluid Efficiency

  12. Rezorect 125: Ceramic Wearing Compound Features - Benefits • Trowel Applied, highly abrasion resistant • Specifically sized ceramic particles and silicon carbide • Used to line slurry / raw feed WW pump volutes, particle transfer chutes, mix tanks, centrifuge housings and ideal for rubber repair

  13. Rezorect 134: Mighty Metal Features - Benefits • Specifically designed for repairing metal parts subjected to high shock loads or extreme pressures • Machinable • Non-sag, non-shrink properties allow > ¼” hold up on vertical surfaces • Ideal for repairing shafts

  14. Rezorect 154: Steel Putty Features - Benefits • Designed to repair and rebuild steel parts and equipment • Easy to use, minimizing down time • Machinable • Cost effective

  15. Rezorect 142: Quickset Steel Putty Features - Benefits • Sets up in 5 minutes • Ideal for repairs that need to be implemented quickly for immediate return to production • Machinable • Cost effective

  16. Paper plantApplication vaccum pump coating Wear and cavity Rejected vacuum pump

  17. After Abrasive Blasting

  18. After Application PRODUCT USEd FOR THIS APPLICATION: REZORECT STEEL PUTTY, MIGHTY METAL AND BRUSHABLE CERAMIC

  19. Paper plant –Water Pump

  20. Application Material used Cosmospoxy Steel Bond, CosmospoxyBrushable ceramic

  21. Slurry Pipe Wear surface

  22. After Application

  23. Transformer Leakage Arresting Oil leakage Oil leakage

  24. Repair with Rezorect 154 – Quick Set Steel Putty Leakage arrested

  25. Insulation repair & coating Broken part of insulator

  26. After Repair REPAIR AREA

  27. More Rezorect Products • Stainless Steel Putty • Aluminum Putty • Submarine Putty • High Temp, Chemical Resistant Putty • Concrete Patch / Iso Polymer Concrete • Epoxy Adhesives

  28. Corrocoat Glassflake Reinforced Polymer Solutions • Polyester Glassflake Coatings – +30 Year Life • Vinyl Ester Glassflake Linings – Resistant to 1200+ Chemicals, pH 1-14 • Surface Tolerant Epoxy Coatings • Acid / Caustic Resistant Concrete Coatings

  29. Aluminum Chloride Baghouse • AlCl was reacting with dew and rainwater to form Hydrochloric Acid, which corroded the steel in 5 days. • Corrocoat USA selected Polyglass VE to coat the externals and added Polyglass VE Veilcoat to provide a friction reducing surface on the internals.

  30. Coal Fired Power Plant – Demineralization Sump Lining • Internal lining and concrete repair of 50’ x 15’ x 29’ deep Neutralization Sump • Lining required to be resistant to 90% H2SO4 and NaOH

  31. Kaolin-Sand Slurry Grinder Tank and Blades

  32. Acid / Caustic Secondary Containment and Trench Lining

  33. Any Questions? CONTACT US • If you have any questions or would like further information, please contact us using the details below. • Corrocoat / Rezorectc/o Glassflake International, Inc.6525 Greenland RoadJacksonville, FL 32258 • T. +1 (904) 268.4000F. +1 (904) 268.3197E. info@rezorect.com MR Contact Information:

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