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STARTER TESTING AND OVERHAUL

STARTER TESTING AND OVERHAUL. THE DECISION. SHOULD YOU REPAIR OR REPLACE? CUSTOMER COST SHOP POLICIES/WARRANTY TIME PARTS AVAILABILITY TYPE OF STARTER. EXPLODED VIEW. DISASSEMBLY. CLEAN AREA TO WORK PROPER TOOLS REFERENCE MARKS INSPECTION TEST COMPONENTS. COMPONENT TESTING.

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STARTER TESTING AND OVERHAUL

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  1. STARTER TESTING AND OVERHAUL

  2. THE DECISION • SHOULD YOU REPAIR OR REPLACE? • CUSTOMER COST • SHOP POLICIES/WARRANTY • TIME • PARTS AVAILABILITY • TYPE OF STARTER

  3. EXPLODED VIEW

  4. DISASSEMBLY • CLEAN AREA TO WORK • PROPER TOOLS • REFERENCE MARKS • INSPECTION • TEST COMPONENTS

  5. COMPONENT TESTING • FIELD COIL TESTING • OPENS OR SHORTS TO GROUND • TEST PROPERLY • CONDITION OF COILS • REPLACEMENT COST • SOLDERING FIELDS

  6. SHORT TEST GROUND TEST COMMUTATOR TESTS ARMATURE TESTING

  7. SOLENOID TESTING • TEST COIL RESISTANCE • INSPECT PLUNGER AND CONTACTS • EXTERNAL INSPECTION • SEALING IF NECESSARY

  8. STARTER DRIVE • NOISY? • TEETH CONDITION? • ADJUSTMENT? • WORN PARTS • SLIPPAGE?

  9. COMPONENT INSPECTION AND REPLACEMENT • BRUSHES • BEARINGS • BUSHINGS • HOLDERS • STARTER DRIVE INSPECTION AND REPLACEMENT

  10. BRUSHES • MUST BE OVER HALF OF ORIGINAL WIDTH • INSPECT LEADS • TIGHTEN RETAINING SCREWS

  11. FINAL TESTING BEFORE RE-INSTALLATION • FREE SPIN TEST • DRIVE PINION DEPTH • PAINT FOR PROTECTION • DOES IT NEED NEW BOLTS? • RETEST ON CAR AFTER INSTALLATION

  12. SEE YA LATER!!!

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