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STARTER TESTING AND OVERHAUL

STARTER TESTING AND OVERHAUL. CHAPTER 5 LAB MANUAL PAGE 172 TO 180. THE DECISION. SHOULD YOU REPAIR OR REPLACE? CUSTOMER COST SHOP POLICIES/WARRANTY TIME PARTS AVAILABILITY TYPE OF STARTER. LAB 172. EXPLODED VIEW. DISASSEMBLY. LAB 173-174. CLEAN AREA TO WORK PROPER TOOLS

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STARTER TESTING AND OVERHAUL

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  1. STARTER TESTING AND OVERHAUL CHAPTER 5 LAB MANUAL PAGE 172 TO 180

  2. THE DECISION • SHOULD YOU REPAIR OR REPLACE? • CUSTOMER COST • SHOP POLICIES/WARRANTY • TIME • PARTS AVAILABILITY • TYPE OF STARTER

  3. LAB 172 EXPLODED VIEW

  4. DISASSEMBLY LAB 173-174 • CLEAN AREA TO WORK • PROPER TOOLS • REFERENCE MARKS • INSPECTION • TEST COMPONENTS

  5. COMPONENT TESTING • FIELD COIL TESTING • OPENS OR SHORTS TO GROUND • TEST PROPERLY • CONDITION OF COILS • REPLACEMENT COST • SOLDERING FIELDS LAB 175

  6. SHORT TEST GROUND TEST COMMUTATOR TESTS ARMATURE TESTING LAB 176

  7. SOLENOID TESTING • TEST COIL RESISTANCE • INSPECT PLUNGER AND CONTACTS • EXTERNAL INSPECTION • SEALING IF NECESSARY

  8. STARTER DRIVE LAB 171 & 180 • NOISY? • TEETH CONDITION? • ADJUSTMENT? • WORN PARTS • SLIPPAGE?

  9. COMPONENT INSPECTION AND REPLACEMENT • BRUSHES • BEARINGS • BUSHINGS • HOLDERS • STARTER DRIVE INSPECTION AND REPLACEMENT

  10. BRUSHES • MUST BE OVER HALF OF ORIGINAL WIDTH • INSPECT LEADS • TIGHTEN RETAINING SCREWS

  11. FINAL TESTING BEFORE RE-INSTALLATION • FREE SPIN TEST • DRIVE PINION DEPTH (LAB 180) • PAINT FOR PROTECTION • DOES IT NEED NEW BOLTS? • RETEST ON CAR AFTER INSTALLATION

  12. SEE YA LATER!!!

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