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GE Aviation

GE Aviation. GE Aviation. A leading manufacturer of jet engines for civil and military aircraft and global provider of maintenance and support services for operators of GE jet engines. GE Aviation ’06 revenues … ~ $13B. 8% of GE 28% of GE Infrastructure. Other. Commercial Engine Services.

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GE Aviation

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  1. GEAviation

  2. GE Aviation • A leading manufacturer of jet engines for civil and military aircraft and global providerof maintenance and support services for operators ofGE jet engines.

  3. GE Aviation ’06 revenues … ~$13B 8% of GE 28% of GE Infrastructure Other Commercial Engine Services Military Engines & Services Commercial Engines

  4. GE Aviation global revenues Total U.S. Revenues 46.2% Total Intl. revenues 53.8% Latin America, Canada 19% Europe 42% Middle East and Africa 11% Total: ~$13B Pacific Basin 28%

  5. Technical innovator …Technology leadership is key to our past and future First • U.S. jet engine…AI (Whittle Engine) • Turboprop engine…T58 • Variable stator engine…J79 • Mach 2 engine…J79 • High bypass engine…TF39 • Variable cycle turbofan engine…JTDE • Unducted fan engine…UDF • 30:1 pressure ratio engine…E3 • Composite fan blade in airline service…GE90-75B • Record of 120,000+ lb engine thrust…GE90-115B

  6. 6,900 employees Largest GE Aviation facility 3,900 employees Home of the first U.S. jet engine Major sites • Evendale, Ohio • Lynn, Massachusetts • Headquarters, large commercial-military-marine & industrial engines • Small commercial-military-marine & industrial engines

  7. Aviation supply chain GE’s plants Suppliers Partners 28 component shops 6 assembly and test sites 335 domestic 105 global

  8. Opportunities… • Sand Castings – Gear Box Housings • High End Fabrications • High End Material Sub-Processing • Coatings, Laser Processing (Cutting, Welding), Brazing • Gears and Bearings • Aerospace Fasteners

  9. Cutting Drilling Marking Welding Cladding Laser Shock Peening Quality Technology Laser Processes Coatings Technology Machining Process Technology Computer Integrated Manufacturing Technology Joining Technology GE Aviation Manufacturing and Quality Technology:Conventional and Special Processes Supporting GEAE Customers and Suppliers Worldwide • Eddy current • FPI, MPI • Ultrasonics • Infrared • Visions systems • CT x-ray, Microfocus x-ray • Metrology, Airflow • Plasma spray • Thermal spray • Diffusion coatings • Plating • PVD TBCs • Chemical processes • Rapid prototyping • Manufacturing automation sensors • Advanced NC • Process planning • Closed loop systems • Conventional machining • Non-conventional machining • Advanced machining • Shot peening • Composite manufacturing • Fusion welding • Brazing • Solid-state welding • Advanced repair

  10. GE Aviation Quality System Synopsis Request for Material GE Specification Requirements AS9100 & S-1000 S-1001 (VSE) Standard Remarks/ Terms C64 S-1002 Characteristic Accountability Quality Event Management (QEM) QCWI M-008 (Supplier Rating System) Supplier System Evaluated & Special Process Sources Certified Quality System Evaluated & Certified Quality Plan Established Quality Requirements Incorporated in Purchase Orders Compliance to Plan Verified Quality Plan Implemented & First Article Completed • Performance Monitored • Systems Compliance • Delivered Quality Defects • Quality Engineering • Manufacturing Engineering • Performance Quality Performance Measured & Analyzed Quality Performance Measured & Analyzed

  11. Nadcap • National Aerospace and Defense Contractors Accreditation Program • Collaboration to insure special processes controlled at OEM and OV sources • Audits performed by PRI http://www.pri-network.org/resource/attach/41/061215LORESNadcapBro.pdf

  12. Points of Contact • GE Aviation Sourcing – Mark Miller • mark.mk.miller@ge.com • GE Aviation Quality – David Day • david.day@ge.com

  13. Questions?

  14. National Aerospace and Defense Contractors Accreditation Program Nadcap: the leading worldwide cooperative program of major companies designed to manage a cost-effective consensus approach to special processes & products and provide continual improvement within the aerospace & automotive industries "The Nadcap vision is to “develop a world-class special processor supply-base for the global aerospace industry using a cost-effective industry managed accreditation process”. Without successful teamwork built on mutually trusting relationships, the Nadcap program simply would not have the fuel to make its vision a reality. Here’s to coming together, sharing together, working together, and succeeding together." http://www.pri-network.org/resource/attach/41/061215LORESNadcapBro.pdf National Aerospace and Defence Contractors Accreditation Program Note: NADCAP (now Nadcap) was originally a government/aerospace industry Collaboration to insure special processes were controlled at OEM and OV sources. It now appears to be largely performed (audits) by PRI – link above. To prepare for small vendor Q&A, some may not be overjoyed with the need for Nadcap certification – some see it as the big OEMs shedding the cost of auditing vendors (pushing costs onto vendor) and there isn’t much competition on who performs these audits independently (PRI)

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