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ELECTRONIC DESIGN CHANGE PROCESS

Learn about the redesigned electronic design change process at PSEG Nuclear. Discover the goals, outcomes, and tools used to streamline configuration control and maximize the use of SAP and DCRMS.

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ELECTRONIC DESIGN CHANGE PROCESS

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  1. ELECTRONIC DESIGN CHANGE PROCESS Presented By: Robert Beard Configuration Supervisor PSEG Nuclear, LLC 8th Configuration Management Benchmarking Conference October 29 – 31, 2001 Raleigh, NC

  2. Salem / Hope Creek

  3. PSEG Nuclear, LLC • 3 unit site located in southern New Jersey along the Delaware River. • Salem- (2) 1140 Mw Westinghouse 4 loop PWR units • Hope Creek- one 1031 Mw General Electric BWR

  4. PSEG Nuclear DCP Process Redesign • Process • Goals • Outcomes • Tools

  5. Redesign Process • Dedicated team of 12 people full time for 8 weeks • Focused on Design Change Control process and Organization design • Overall objective was to Streamline the process reducing signatures, handoffs, cycle time and maximize the use of SAP & DCRMS.

  6. Electronic Design Change Process • The following were utilized in designing the new process • INPO AP 929 Configuration Control • NEI Standard Nuclear Performance Model • EPRI TR-103586-Revision 1 Optimizing the Design Change Process

  7. Electronic Design Change Process Outcomes • Redesigned process is totally paperless • All reviews & approvals are done electronically • Affected documents are marked up electronically using our document imaging system (CIMAGE) • Final product is exported from the network drive as a TIF image directly into our Document Management system after final approval

  8. Electronic Design Change Process Outcomes • SAP • All work activities associated with a DCP are created in SAP as operations. • All reviews, approvals and checklists are electronic in SAP • Man-hours are estimated in SAP and scheduled • Provides the transactional record of all reviews and approvals electronically.

  9. Electronic Design Change Outcomes • SAP • Installation & Test instructions prepared on a sub-order to the NUCP • Installing work order NUCM is a sub-order to the Installation & Test order • Field Changes are processed electronically & immediately updated in DCRMS • Close out is electronic

  10. SAP Order Hierarchy

  11. SAP DCP Order Header

  12. SAP DCP Order Operations

  13. SAP DCP Order IDV Checklist

  14. SAP ITP Order Header

  15. SAP ITP Order Operations

  16. SAP ITP OrderImplementation outline

  17. SAP NUCM Order Header

  18. Electronic Design Change Process Tools • DCRMS • All images of DCP are in DCRMS • All records associated with DCP are linked in DCRMS • All SAP order information is electronically stored on an optical disc as part of the DCP record. • All Pending and Outstanding changes are available from any Desk Top computer.

  19. ELECTRONIC MARK UP

  20. PSEG Nuclear Electronic DCP Process Summary • All Electronic • Preparation • Installation • Field Changes • closeout • SAP controls work activities • DCP • ITP • Work order • DCRMS is document management tool

  21. PSEG Nuclear Salem Reactor Vessel Hope Creek Spent Fuel Pool

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