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Drop Dead Design Review Two

Larry Kreger JD Miknis Lance Hagerman Nicole Szekeres Josh Matz. Jennifer Zechman Jared Cohen Gene Walsh. Drop Dead Design Review Two. Engineers. Business Affiliates. Today’s Agenda. Introduce Final Prototype Manufacturing Mastercam Instructions Bill-O-Materials Gantt Chart

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Drop Dead Design Review Two

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  1. Larry Kreger JD Miknis Lance Hagerman Nicole Szekeres Josh Matz Jennifer Zechman Jared Cohen Gene Walsh Drop Dead Design Review Two Engineers Business Affiliates

  2. Today’s Agenda • Introduce Final Prototype • Manufacturing • Mastercam • Instructions • Bill-O-Materials • Gantt Chart • Cost Analysis and Business Items • Conclusion

  3. Show Prototype TA-DA!

  4. Legs Cut template out of Polypro scrap (already made) Use template to cut Foamies with razor blade Manufacturing

  5. Spools Cut template out of tin can (already made) Use template to make incisions into spool with soldering iron Safety considerations: Eye protection Gloves Manufacturing

  6. Pipe Cut pipe with dremmel by hand Vise causes distortion 6 inch cuts Manufacturing

  7. Body Cut Plastic with CNC Fixtured on vacuum plate One to two per set-up depending on the size of the vacuum plate Feed rate of 15 ipm Speed of 4000 RPM Manufacturing

  8. Outsourced materials Stickers End caps Dowel rod Connector Spacers Manufacturing

  9. New Sticker Source • Can do any shape • No die charge for short runs of < 500 sheets • both material & ink (after printing) waterproof • adhesive backed

  10. No manual cutting Same cut guaranteed every time Saves on labor time & cost Extremely repeatable process same sheet same printer Extra material cost justified by increased durability Increased quality in product holds up better outside (i.e. rain, scratches) nice smooth edges Benefits of New Stickers

  11. Sticker Testing

  12. Assembly Instructions

  13. Assembly Instructions

  14. Assembly Instructions

  15. Assembly Instructions

  16. Assembly Instructions

  17. Bill of Materials • Materials: • One ¼ inch dowel rod for post:---------$0.25 • One post connector:--------------------$0.90 • One 6 inch piece of copper tubing:-----$0.29 • Two plastic spools:--------------------$0.40 • Two end caps:--------------------------$0.83 • One plastic body:----------------------$0.97 • 4 Foamies legs :-----------------------$0.19 • Two body stickers:---------------------$3.60 • 3 Spacers:-----------------------------$0.69 • Packaging------------------------------$0.11 • Manufacturing/Labor--------------------$0.44 • Grand Total--------------------$8.67

  18. Gantt Chart

  19. Cost Analysis

  20. Cost Analysis

  21. Interested Stores The Penn State Bookstore, Marilyn Lewis Initially order 72 and sell for $50 McLanahans, Dick Harpster Initially order 24 and sell for $29 to $39 SBS and Centre County Visitor Center, Norm Brown Initially order 500 and sell for $40 University Book Centre, Steve Morris Initially order 24 and sell for $25 Business Items-Downtown

  22. Net sales downtown per year Low end=1122 units*$17.40=$19,522.80 High end=1134 units*$18.40=$20,865.60 Net sales immediately after production Low end=620 units*$17.40=$10,788.00 High end=620 units*$18.40=$11,408.00 Business Items-Downtown

  23. Conclusion • Feasible Design • Profitable • Positive Market Surveys

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