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Windrusher Drop Dead Design Review

Windrusher Drop Dead Design Review. Today only, free admission to the presentation. You’re given the entire seat, but you’ll only need the edge of it. The Team. Key Re-signings Larry Kreger Josh Matz Lance Hagerman Lost to Retirement Todd Andreoni Brian Bacher Acquired Via Free Agency

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Windrusher Drop Dead Design Review

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  1. WindrusherDrop Dead Design Review Today only, free admission to the presentation. You’re given the entire seat, but you’ll only need the edge of it.

  2. The Team • Key Re-signings • Larry Kreger • Josh Matz • Lance Hagerman • Lost to Retirement • Todd Andreoni • Brian Bacher • Acquired Via Free Agency • JD Miknis • Nicole Szekeres • Developmental Squad (Business Affiliates) • Jennifer Zechman • Jared Cohen • Gene Walsh

  3. Agenda • Final Product Design • Costing • Process Plans • Target Production Numbers • Business/Marketing Issues • Town Meeting

  4. Final Product Design • More like Benchmark: $32.95

  5. Final Product Design • Materials: • One ¼ inch dow rod for post • One post connector • One 6 inch piece of copper tubing • Two plastic spools • Two end caps • One plastic body • 4 “Foamies” legs • Two body stickers • Possible spacers/other hardware • Packaging

  6. Costing • Materials: • One ¼ inch dowel rod for post:---------$0.25 • One post connector:--------------------$0.90 • *One 6 inch piece of copper tubing:----$0.29 • Two plastic spools:--------------------$0.40 • Two end caps:--------------------------$0.83 • *One plastic body:---------------------$0.97 • *4 Foamies legs with screen printing:--$0.19 • *Two body stickers:--------------------$1.30 • Possible spacers/other hardware:-------$0.50 • *Packaging-----------------------------$0.30 • *Manufacturing/Labor-------------------$0.44 $6.37

  7. Costing for Tubing • 10 ft for $6.99 • 6 inches needed per unit • $0.29 per Windrusher • From Ace Hardware in Millheim

  8. Costing for Plastic Body • 48x96x1/8 Polypropylene Sheet • $46.59 • Norcen Industries • 48 Bodies per Sheet • $0.97 per Body

  9. 2 in 0.875 in 5 in Costing for Windrusher’s Legs

  10. 2 in 0.875 in Costing for Leg Screen Printing PAMP Set-up - $15 per color - $0.15 per Wind Rusher Printing cost - $1 per sheet - $0.25 per Wind Rusher Total cost- $0.35 5 in

  11. Costing for Body Stickers Material - $0.45 Per. sheet - $0.90 Per. Wind Rusher Printing Cost - $0.20 Per sticker • $0.40 Per Wind Rusher Total cost- $1.30

  12. Costing for Packaging • 500 bags for $57.75 • $0.11 per bag • Size: 10x8x24 (WxDxL) • www.tigerpak.com

  13. Costing for Manufacturing • Labor paid $6.30 per hour • Cut copper @ 30 seconds per cut • Slit spools @ 5 seconds per slit • Cut legs @ 15 seconds per Windrusher • Spool and leg assembly @ 30 seconds per Windrusher • Cut body @ 12 seconds per unit • Package @ 10 seconds per unit • Estimated around $0.44 per unit

  14. Process Plans • Cut copper rod with rotary tool or pipe cutter • Slit spool with soldering iron or rotary tool with an aluminum sleeve template • Cut legs with a razor and template • Hand assembly of legs into spools • Body will be CNC machined

  15. Process Plans • Body fits into 8x11 Rectangle

  16. Process Plans • Mastercam Verification

  17. Target Production Numbers:Best-Worst Case Scenario Analysis

  18. Business/Marketing Issues • Change the coloring • Add Penn State Logo • Add a number on the body

  19. Town Meeting • Questions • Comments • Likes • Dislikes • Feasible Suggestions

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