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PI in Discrete Manufacturing

PI in Discrete Manufacturing. Jack Aude OSI Software, Inc. Background. 700 Engines / Shift 100 Birth History Stations 50 – 100 Measurements / Station Assembly Stations Hot Test Stations Cold Test Stations. System in Place. Birth Histories in Oracle Cumbersome interface Extremely slow

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PI in Discrete Manufacturing

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  1. PI in Discrete Manufacturing Jack Aude OSI Software, Inc.

  2. Background • 700 Engines / Shift • 100 Birth History Stations • 50 – 100 Measurements / Station • Assembly Stations • Hot Test Stations • Cold Test Stations

  3. System in Place • Birth Histories in Oracle • Cumbersome interface • Extremely slow • Unreliable

  4. Challenge • Collect the data • Organize the data • Present the data

  5. Collect the Data • Put it in PI • Install Interfaces • Install API Node

  6. Organize the Data • Each Station is a Unit • Batch ID is the Shift • Batch Active is the Shift Number • Serial Number is the Operation • Measurements organized into tasks and aliased to the Units

  7. Present the Data • ProcessBook • Data Link • Excel • Active View

  8. Cold Test Stations

  9. Hot Test Stations

  10. Birth Histories

  11. Birth Histories

  12. Conclusions • Rolling out PI to entire facility • Scrapping the “corporate owned” Oracle based Birth History

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