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Bulk Manufacturing (with PI sheet and SAP ODA Integration)

Bulk Manufacturing (with PI sheet and SAP ODA Integration). SAP Best Practices for Chemicals. Purpose, Benefits, and Key Process Steps. Purpose

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Bulk Manufacturing (with PI sheet and SAP ODA Integration)

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  1. Bulk Manufacturing (with PI sheet and SAP ODA Integration) SAP Best Practices for Chemicals

  2. Purpose, Benefits, and Key Process Steps • Purpose The purpose of Bulk Manufacturing with PI sheet and SAP ODA Integration is to describe business processes related to manufacturing bulk material including process management (PI sheets) and SAP ODA integration. Benefits Process steps can be confirmed by system-supported digital signatures. In addition the functionality SAP ODA (OPC for Data Access) is integrated. This allows to read out and process sensor values within the PI sheet. Key Process Steps • Creation of Process Order • Material Staging for Process Order • Creation of Control Recipes • Processing XML-based PI sheet • In-Process-Control via jump from PI sheet • Confirmation of Process Order by Process Messages • Post-Process-Control • Processing OPC values

  3. Required SAP Applications and Company Roles • Required SAP Applications • Enhancement package 5 for SAP ERP 6.0 • Company Roles • Warehouse Clerk • Production Planner • Shop Floor Specialist • Quality Specialist • Engineering Specialist

  4. Process Flow Diagram Bulk Manufacturing (with PI Sheet and SAP ODA Integration) Event Production Planner MRP Run? No Yes Create Bulk Process Order for CH-3200 Sending control recipes Convert Bulk Planned Order and Release Process Order Warehouse Clerk Material Staging from Warehouse for WM-Manage Components Confirm Transfer Order Bin Stock per Material Create Transfer Order Shop Floor Specialist SAP OPC Data Access and Alert Mgmt. Checking Settings of Extruder Getting Values from PCS Selecting Delivery Type for Alerts Material Dispensing Processing PI sheets Confirming Yield Quantity Sending Process Messages Quality Specialist In-Process Control (from PI sheet) for GranuSAP, Blue (CH-3200): Results Recording In-Process Control for GranuSAP, Blue (CH-3200): Usage Decision Continued to next page… Quality Notifications - Defect Recording Engineering Specialist Evaluating Logs for Digital Signature

  5. Process Flow Diagram Bulk Manufacturing (with PI Sheet and SAP ODA Integration) Shop Floor Specialist SAP OPC Data Access and Alert Management Continued from previous page.. Selecting Delivery Type for Alerts Sending Messages from PMC (Manually) Completing PI Sheet Production Planner Supplementary Business Processes Confirming Process Order Maintaining Filling Process Order (CH-6200/CH-6220) Quality Specialist Post-Process Control for GranuSAP, Blue (CH-3200) Post-Process Control for GranuSAP, Blue Creating Inspection Lot (CH-6220) Results Recording Worklist Record Usage Decision Results Recording Record Usage Decision Warehouse Clerk Putaway of Produced Material (CH-6220 only) - Optional Bin Stock per Material Confirm Transfer Order Create Transfer Order Usage of Batch Where-Used List Engineering Specialist

  6. Diagram Connection Legend <Function> Hardcopy / Document External to SAP Financial Actuals Business Activity / Event Budget Planning Unit Process Manual Process Process Reference Existing Version / Data Sub-Process Reference Process Decision System Pass/Fail Decision

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