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Four Days w/ Dr. Deming. 1 ~ Lack of Constancy of Purpose. Everyone needs to know the vision Three Basic Questions:What does Management care about this month?What is our Priority?Where are we going?. Four Days w/ Dr. Deming. Deadly Disease 1 continued. Two basic problems for managers:Problems of Todaycaused by yesterday's failed solutionsProblems of Tomorrowcaused by failing to deal with some of today's problems.
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1. Four Days w/ Dr. Deming The Seven Deadly Diseases Things that block the transformation
and ultimately the
Things that will kill off the company
2. Four Days w/ Dr. Deming
3. Four Days w/ Dr. Deming Deadly Disease 1 continued Two basic problems for managers:
Problems of Today
caused by yesterday’s failed solutions
Problems of Tomorrow
caused by failing to deal with some of today’s problems
4. Four Days w/ Dr. Deming 2 ~ Emphasis on Short-term Profits Wall Street’s pressure to succeed causes:
creative accounting
golden parachutes
currency swapping
downsizing or flattening
mergers
tax schemes and junk bonds
5. Four Days w/ Dr. Deming Deadly Disease 2 continued Accept recessions as a part of variation
plan for the inevitable recovery
avoid paying dividends when business is bad
economic downturns are good times to invest in the corporate future instead
6. Four Days w/ Dr. Deming 3 ~ Evaluation of Performance The Theory of Evaluation in using performance appraisals, merit ratings or annual reviews is good.
Supervisors critique employees
Employees use feedback to improve their performance
7. Four Days w/ Dr. Deming Deadly Disease 3 continued Evaluation Equation
8. Four Days w/ Dr. Deming Deadly Disease 3 continued
9. Four Days w/ Dr. Deming Alternatives to Evaluation Leadership
Long conferences with employees
Educate and train workers
Use performance figures only to find out who is outside the system (special cause of variation) and transfer them to other jobs
10. Four Days w/ Dr. Deming 4 ~ Mobility of Management The White Knight Syndrome
find a company that is in trouble
enter as a savior
make lots of changes
churn things up (tampering)
show results (short-term gains)
get rewards
leave before long-term problems appear
11. Four Days w/ Dr. Deming Turnover vs. Stability In-house Hires
requires training
promotes morale
encourages retention of good employees
enhances stability
invest in employees
External Hires
requires orienting
lowers morale
imports new ideas
may lose good employees
reduces stability
invest in stockholders
12. Four Days w/ Dr. Deming 5 ~ Running Company on Figures Alone The most important figures are unknown and unknowable
multiplying effect of a happy customer
divisive effect of a disgruntled customer
amount of profit gain attributable to
improved quality
greater cooperation
the net worth of morale
13. Four Days w/ Dr. Deming Deadly Disease 5 continued Figures are important but they are also historical
Take Time: learn to do the seemingly impossible
Take time: understand and trace variations in data
Stop doing “Ready - Fire - Aim”
14. Four Days w/ Dr. Deming Deadly disease 5 ~ Wrap-Up Why is there never time to do something right the first time but there is always time to do it over?
Escape form the “Bottom Line Mentality” and study processes not results.
If the processes are sound, results will take care of themselves.
15. Four Days w/ Dr. Deming 6 ~ Excessive Medical Costs To reduce operating or retail costs, try lowering medical expenses
health reform is crucial
DRGs are not necessarily successful
reduced coverage isn’t the solution!
16. Four Days w/ Dr. Deming 7 ~ Excessive Legal Costs We live in a litigious society
To break a contract, just hire a lawyer
The most successful contracts consist of handshakes and commitments - nothing in writing!
Trust between suppliers and customers is all that is needed; pride is on the line.
17. Four Days w/ Dr. Deming Obstacles to Getting the Job Done Quality is an outcome ~~
it is not a method!
18. Four Days w/ Dr. Deming 1 ~ Hope for Instant Pudding Experts are frequently hired to “install” or “fix” quality in an organization
Top management doesn’t understand
Person accepting job doesn’t understand either
19. Four Days w/ Dr. Deming Obstacle 1 continued Short-term fixes to improve Profit & Loss fail in the long run
From Queueing Theory:
As labor reaches 100% efficiency, the backlog becomes infinitely large
Service levels will decline and the company will go out of business
Don’t export American management practices to friendly nations
20. Four Days w/ Dr. Deming 2 ~ Assumption that “Quick Fixes” Exist Suppositions are still prevalent that automation, gadgets, new machinery will transform an industry.
Sometimes transformations will occur (the Internet for example) but the industry transformation was not under corporate control
Standards that permit +/-% variation in compliance add to overall variance.
21. Four Days w/ Dr. Deming 3 ~ The Search for Examples Examples without theory teach nothing
Success depends on understanding the Theory of Profound Knowledge, the 14 obligations, the diseases and obstacles.
You cannot replicate success by adopting the methods of others more successful than yourself. WHY NOT?
22. Four Days w/ Dr. Deming Plant Tours Teach Nothing Copying business practices from diffe-rent systems will lead to unpredictable results
Quite often, those who are successful are clueless about why that is so; nor do they know how to become better. Yet, they freely share their ignorance with those who are unsuccessful!
23. Four Days w/ Dr. Deming Be Cautious about Adopting We are advised to “copy the best busi-ness practices”
But to know why another company is successful requires knowledge of their suppliers, customers, practices, systems, psychology, etc.
24. Four Days w/ Dr. Deming The Problem with Benchmarking Benchmarking is a fancy name for copying.
To find the “best in class” and emulate it without understanding why it is best will lead to disaster
Quality Control Circles evolved from an application of a theory - they are right for Japan but not for us
25. Four Days w/ Dr. Deming 4 ~ Obsolescence in Schools Schools teach a “Profession of Management” without teaching how to gain the necessary experience
Imperative for managers to understand a business from the ground up in order to understand their own capabilities and limitations
Poor teaching of Statistical Methods
26. Four Days w/ Dr. Deming 5 ~ Tables of Acceptance are Lethal They guarantee someone will get a bad part
27. Four Days w/ Dr. Deming Management vs. Tampering Confusion between special and common causes of variation leads to tampering.
Special causes require management’s corrective action.
Shewhart Charts help form an operational definition for Quality Control -- it is a standard
28. Four Days w/ Dr. Deming Dr. Shewhart’s Experiment Q: At what point do the number of mistakes of common for special and special for common balance?
A: When the UCL and LCL are set to ± 3?