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Gary K. Conkol – CCS garyc@kamansart.com

Educational Challenges Of Emerging Technologies. Gary K. Conkol – CCS garyc@kamansart.com. Gary K. Conkol – CCS garyc@kamansart.com. IMTR Integrated Manufacturing Technology Roadmap Joint Project of DOE, DARPA, NIST, & NSF. Review. NGM. Other Input. Workshops. Roadmaps.

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Gary K. Conkol – CCS garyc@kamansart.com

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  1. Educational Challenges Of Emerging Technologies Gary K. Conkol – CCS garyc@kamansart.com Gary K. Conkol – CCS garyc@kamansart.com

  2. IMTRIntegrated Manufacturing Technology RoadmapJoint Project of DOE, DARPA, NIST, & NSF Review NGM Other Input Workshops Roadmaps Existing Roadmaps Internet-Based Survey

  3. IMTR “High” Assessments

  4. R & D Ranking Top 10 (1992 shown) Research, Development, and Deployment Areas US US Rank Rank Malaysia World Japan Europe 1992 1996 a 1996 1 8 Emerging Standards, specifically STEP or ISO 10303 2 Interoperability of systems and data 3 3 3 11 3 Integrating IT across Functions 4 17 Virtual Reality Modeling Language (VRML) 3 5 Electronic Commerce and its impact on supplier chains 6 5 Integration of manufacturing floor systems(MES), CAD/CAM, EDI 4 8 2 1 Quality Function Deployment, Quality Systems, ISO / QS 9000, 1 2 5 2 13 Manufacturing Strategies 3 Worker Responsibility 5 6 4 16 Worker Training 3 6 8 5 1 Design for Manufacture 6 Electronic Commerce Implementation 3 6 14 Robotics 7 7 Interfunctional Work Teams 7 Technical Publications and tagging languages, IETM 10 5 8 Supervisor Training 6 9 6 9 Management Training 9 Where to go for Engineering / Manufacturing Help 3 1 4 10 4 Integrating IT in Manufacturing 10 12 New CAD/CAM Technologies, Rapid Prototyping (SFS),.. 2 1 3 12 2 CADesign and drafting

  5. Continuum Survey Level 2- 1996 Virtual Enterprises Network Based Outsourcing Distributed Collaborative Engineering Product/Process Data Driven Manufacturing Technical Groups Data Interchange 30 Integrating EDI & Internal Systems Network Enabled Business Practices Other Electronic Data Interchange 20 EC/EDI 10 Levels 1 - Know of 2 - Pilots / Demo 3 - 20-50%Production 4 - > 50% Production RIGs 0

  6. Results Effective Technology Planning From R&D Global Workforce Design Anywhere / Manufacture Anywhere In 2008, Global Offshore Spending to Grow More Than 40 Per Cent (Gartner, Inc 12/11/07)

  7. Changes in Federal Research Obligations for All Performers and University/College Performers ref:Trends in Federal Support of Research and Graduate Education – NAS 2001

  8. R & D Lifecycle Need Identified Enabling Components Research Execution Documentation Research Validation Application & Development

  9. SME’s Tech Watch Committee Gary K. Conkol - CCS Gary K. Conkol – CCS garyc@kamansart.com

  10. SME Technology Watch Committee A Detailed Process of Reviewing Emerging Technology Emerging Technologies Monitor Available On-line and e-mail http://www.sme.org/techwatch Contact Mark Stratton (mstratton@SME.org) or Gary Conkol (gary.conkol@att.net)

  11. Looking For Breaking Technologies Rating System 1 - Concept / R&D 2 - Pilots and Demonstrations 3 - Emerging = < 20% of Businesses 4 - Common = > 50% of Businesses Breaking

  12. SME Tech Watch Results • Ireland (1) • Italy (1) • Japan (4) • Mexico (1) • New Zealand (1) • South Korea (2) • Spain (1) • US (30) 67 Abstracts / 10 Issues / 17 Countries International Belgium (1) Canada (6) China (5) England (6) France (1) Germany (2) Greece (1) Hong Kong (2) India (2)

  13. Tech Watch Results Major Categories (all level 2 &3) Nano - general (11) Metrology (7) Intelligent Manufacturing Systems (7) Knowledge Management (7) Rapid Tooling (5) Materials – non-nano (4) Computer Models (4) Cutting Tools / Machining (3) Laser (3) Fuel Cells (3) Other (13)

  14. SME Tech Watch Results WWW.SME.ORG/techwatch - Follow link for Emerging Technologies Monitor Newsletter

  15. And the Winner is… Different for every company and person Depends on, Product Business Environment / Industry Organizational Structure

  16. Sterling Trucks Case Study Gary K. Conkol – CCS garyc@kamansart.com

  17. Changes in the Business Environment • Changes in People and Organizations

  18. Changes in the Business Environment • Changes in People and Organizations • Changes in Technology • in Product • in Process

  19. New Graduates You have 2 major advantages 1) Working knowledge of new technologies 2) A fresh set of eyes and can offer a new perspective

  20. Specifications Heavy Truck 860 Different Engine Sales Codes 123 Different Transmission Offerings 12 Different Rear Axles > There are over 700,000 different ways to specify a heavy truck

  21. Custom Manufacturing Each vehicle is built to meet the specific wants and needs of each customer.

  22. The Order Cycle Specification Received Engineer Runs 24 Computer Checks Engineer Adds BOMs and Checks for Updates Order Released To Factory

  23. The Order Cycle • special sales codes • unlisted options / special requests • ... Specification Received • parts no longer available • incompatible options • performance checks • supplier changes • ... Engineer Runs 24 Computer Checks Compatibility rules change daily Engineer Adds BOMs and Checks for Updates • BOM added new parts • different locations • model changeovers • time,cost,quality improvements • ... Translations re-run every 3 days Order Released To Factory • change in procedures • supplier changes • ... New Suppliers constantly

  24. Custom 3D Chassis Layout

  25. CAD File Exchange Average 1,939 per month (82 / day) 667 incoming 1,272 outgoing Most popular formats STEP (ISO 10303) AP203 IGES DXF CATIA all other

  26. 689 Sites

  27. Alternate Fuel Example

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