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Plant Applications Reporting. Executive Overview.
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Executive Overview Plant Applications reporting reaches deep within your manufacturing operations across your business to provide a single, unifying view into operational performance, reducing the time, cost and complexity of developing sophisticated ad-hoc reports and analyses. Plant Applications reporting provides you the Enterprise Manufacturing Intelligence , for your Business Intelligence environment.
For the Executives…… • Control and visibility to all aspects of production for all plants globally • Use common KPIs to benchmark plants to drive performance improvement & productivity • Use collected information to invest on high ROI CAP X projects • Measure results of CAP X projects • Understand the true cost of production
For the Managers…….. • Control and visibility to all aspects of production environment • Increase collaboration between departments • Reduce and better control of costs (mfg, labor, maintenance, & inventory) • Reduce & track scrap thru early warning • Foundation for CI projects
For the Engineer / Analysts……. • Use MTTR & MTBF to improve operations • Top ten hitter report on demand • Foundation for TPM initiatives • Production & Quality reporting by shift and crew • Granular Production & process data for causal analysis
Plant Applications Reporting We provide the capability across multiple machines , lines and sites globally . Providing built in roll ups and drill downs. This enables you to answer the questions.... • “How has our focus on certain priorities affected performance in other aspects of the operation? “ • “Which sites, machines, products, teams, etc are the top 10 or bottom 10 on which KPIs? “ • “Where do we need to make changes?” • “What are our improvement areas on waste reduction, energy consumption, emissions?”
General requirements Getting the right information to the right people at the right time
What makes a real impact !!!. Ready to go ”out of the box” content. Easy for users to serve themselves. Flexiable platform for customized reports. Scaleable from a single machine to multiple sites
Typically 3 types of data to manage. • Enterprise data : • Where you wish to compare the event information on lines , units and sites and perform longer timeframe analysis . Typical resolutions 10’s of minutes , hours , days , months , years • Event data : • Contains event aggregated information on single machines and lines . Information such as Crew , machine ,fault reason value and timestamp ( i.e. a temperature) . Typical resolution in minutes , days , months • Time data : • Contains a Name , value and timestamp ( i.e. a trend) . Typical resolution in seconds , minutes
The layered Proficy suite Enterprise Data Event Data Time Data
So back to - What makes a real impact. Ready to go ”out of the box” content. Easy for users to serve themselves. Flexiable platform for customized reports. Scaleable from a single machine to multiple sites
Ready to go ”out of the box” content. 60+ ready to go webparts and reports. Content aware Dynamic drilldown Real-time push Multi-lingual support Company logo support
Easy for users to serve themselves. Security enabled reports Guided configuration Users can save their own reports Excel add-in to build custom reports Excel reports can be imported and deployed to all users.
Flexiable platform for customized reports. Create your own custom reports. We provide tools to help you do that. Microsoft Excel interfaces Microsoft OLAP cube Templates for SQL Server reporting services reports , EXCEL and Proficy Portal. SSRS support Integrates to your exisitng corporate B.I. tools
Example Manufacturing Intelligence reports from Datamart – Proficy Portal
Example Manufacturing Intelligence reports from Datamart – Sharepoint
Example Manufacturing Intelligence reports from Datamart – Oracle OBEE
The Extended Proficy DataMart Dashboard DataMart Microsoft SSIS, SSAS, SSRS ETL ETL ETL ETL ETL PA PA WMS AMS legacy