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AMS TIM FEBRUARY 2009 Thermal Control System TCS status report

PRESENTATION CONTENTS:. MAIN AND TRACKER RADIATORS STATUS:Heaters debonding issueSharp edges issueOff line\On line integration planningCAB TCS STATUS:Manufacturing status (LHP)Off line\On line integration planningCRYO TCS STATUS:Manufacturing status (LHP,spokes,brackets)Off line\On line int

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AMS TIM FEBRUARY 2009 Thermal Control System TCS status report

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    1. AMS TIM FEBRUARY 2009 Thermal Control System (TCS) status report Joseph Burger (MIT) Massimiliano Olivier (CGS) Cristian Vettore (CGS) Marco Molina (CGS) Dar-Jen Sun (AIDC) Cheng Lin (SDU)

    2. PRESENTATION CONTENTS: MAIN AND TRACKER RADIATORS STATUS: Heaters debonding issue Sharp edges issue Off line\On line integration planning CAB TCS STATUS: Manufacturing status (LHP) Off line\On line integration planning CRYO TCS STATUS: Manufacturing status (LHP,spokes,brackets) Off line\On line integration planning MLI STATUS: BRICKS MLI installation AMS MLI design and manufacturing status Off line\On line integration planning

    3. MAIN AND TRACKER RADIATORS INSPECTION Main and Tracker radiator panels have been inspected by CGS on October 16th at CERN before to proceed with assembly of the thermal hardware (radiators are ASI AFE items). Inspection highlighted some NCRs that are under evaluation with AMS collaboration. Main issue under investigation: HEATERS DEBONDING (item relevant also to ohter AMS foil heaters) SHARP EDGES (item relevant also to zenith radiators)

    4. MAIN AND TRACKER RADIATOR HEATERS DEBONDING

    5. AMS FOIL HEATER GENERAL DEBONDING INVESTIGATION

    6. MAIN AND TRACKER RADIATOR SHARP EDGES

    7. MAIN AND TRACKER RADIATOR SHARP EDGES

    8. ZENITH RADIATORS SHARP EDGES

    9. RAM MAIN RADIATOR THERMAL HARDWARE ASSY AND INTEGRATION FLOW

    10. WAKE MAIN RADIATOR THERMAL HARDWARE AND CAB LHP ASSEMBLY AND INTEGRATION FLOW

    11. RAM AND WAKE MAIN RADIATOR THERMAL HARDWARE AND CAB LHP ASSEMBLY AND INTEGRATION SCHEDULE

    13. TRACKER RADIATORS THERMAL HARDWARE ASSY AND INTEGRATION FLOW

    14. TRACKER RADIATORS THERMAL HARDWARE ASSY AND INTEGRATION SCHEDULE

    15. CAB TCS STATUS CAB TCS COMPONENTS: CAB AND USS AGHP CAB LHP HEATERS AND THERMOSTATS SILVER TAPE AND MLI (ON MLI SECTION)

    16. (CAB) USS Axial Groove Heat Pipes have been integrated on AMS on on October 16th according to the AMS Task Sheet (ATS) # TCS080806-22 by C.Vettore and A.Dellacqua (CGS eng and ops) with the supervision of L.Cremonesi (CGS PA\QA) and supported by J.Burger and C.Gargiulo (AMS)

    17. CAB AXIAL GROOVE HEAT PIPES STATUS MANUFACTURED INSPECTED, DELIVERED TO CERN AND FIT CHECKED CON CAB FM, READY FOR INTEGRATION ON CAB FM

    18. CAB LHP MANUFACTURING STATUS

    19. CAB LHP MANUFACTURING STATUS*

    20. CAB LHP EVAPORATOR PARTS MANUFACTURING COMPLETE, ASSEMBLY IN PROGRESS

    22. SAMPLES OF SADDLES HAVE BEEN MANUFACTURED. TESTING IS IN PROGRESS TO VERIFY FINAL PLANARITY OF SADDLES WHEN LHP TUBES ARE SOLDERED. SINGLE SADDLE SABLE BRAZED L SHAPE 3 SADDLES SAMPLE UNDER PRODUCTION ECD FOR COMPLETION 13/02/08. CAB LHP CONDENSER SADDLES MANUFACTURING AND PLANARITY TEST IN PROGRESS

    26. CAB THERMAL HARDWARE (NO LHP) ASSY AND INTEGRATION FLOW

    28. CRYO TCS STATUS

    29. CRYO LHP ZENITH RADIATORS MANUFACTURING STATUS

    30. CRYO LHP ZENITH RADIATORS MANUFACTURING STATUS

    31. ZENITH RADIATOR PANELS 1 AND 2 ALREADY SHIPPED TO IE ON NOVEMBER 28 AND DECEMBER 12

    32. ZENITH RADIATOR PANELS SILVER TAPE APPLIED

    33. ZENITH RADIATOR PANELS BMJ BRACKETS

    34. ZENITH RADIATOR PANEL 1 AND 2 TRANSPORT CONTAINER

    35. ZENITH RADIATOR SPOKES MANUFACTURING AND TESTING IN PROGRESS

    36. CRYO TCS ASSY-TRANSPORT JIG AND BENDING TOOLS (1)

    37. CRYO TCS ASSY-TRANSPORT JIG AND BENDING TOOLS (2)

    38. CRYO TCS EVAPORATORS ASSEMBLED

    39. CRYO TCS ASSY AND INTEGRATION FLOW

    40. CRYO TCS ASSY AND INTEGRATION SCHEDULE

    41. MLI STATUS REPORT MLI PRODUCTION (18) blankets delivered@CERN: (4) RICH Lateral (4) ECAL corner ZN (4) LTOF (6) Bricks MLI INSTALLATION AND FIT CHECKS: MLI integration slot has been performed on 10-14 November 2008 2 AMS Task Sheets (ATS) have been prepared (6) blankets delivered and installed@CERN (bricks MLI) (8) blankets deliverded, installation to be completed by AMS collaboration (ECAL corner ZN, RICH Lat) (4) blankets deliverd@CERN (LTOF) (2) blankets reworked (RICH Bottom) MLI detailed plan to completion is under development and weekly discussed at the TWG teleconference.

    48. MLI MANUFACTURING STATUS

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