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THE INTERNATIONAL SOCIETY OF FIRE SERVICE INSTRUCTORS Electronic INSTRUCT-O-GRAM Program 2004-01

THE INTERNATIONAL SOCIETY OF FIRE SERVICE INSTRUCTORS Electronic INSTRUCT-O-GRAM Program 2004-01. Lockout / Tagout Policy. Introduction. TASK

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THE INTERNATIONAL SOCIETY OF FIRE SERVICE INSTRUCTORS Electronic INSTRUCT-O-GRAM Program 2004-01

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  1. THEINTERNATIONALSOCIETY OF FIRE SERVICE INSTRUCTORSElectronicINSTRUCT-O-GRAMProgram 2004-01 Lockout / Tagout Policy

  2. Introduction • TASK To present various procedures, operations, firefighter safety considerations, and occupancy safety considerations in order to properly prepare for effective response to Hazardous Energy situations. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  3. Objectives • The firefighter shall have an understanding of the OSHA 29 CFR 1910.147 hazardous energy policy. • The firefighter shall be able to identify the situations that require the use of the hazardous energy policy. • The firefighter shall be able to utilize proper procedures in executing lock-out/tag-out procedures. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  4. Objectives • The firefighter shall demonstrate the knowledge of when the hazardous energy policy should be utilized. • The firefighter shall understand the required training for the hazardous energy rule. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  5. Motivation • Electricity, a common household item, used constatly in our society. Wo what is so important about this topic? Simply this… Electricity could mean DEATH! ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  6. Motivation • It is a known fact that household current, 110 volt, can cause an adult to have lethal heart arrhythmias that could result in cardiac arrest… … DEATH! ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  7. Motivation • When we respond to routine and working incidents, we must look at this concept in a new light. • Energy that is properly managed is a tool, improperly controlled is an enemy • The amount of energy located on residential services is much differednt that industrial services. • The prevention of electrical shock is important to safe and efficient operations. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  8. Scope • Service & maintenance of machines and equipment where the unexpected start-up of the machines or equipment, or release of stored energy, could cause injuries to employees. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  9. Scope • Emergency Response procedures for incidents which involve these types of machines or equipment. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  10. Scope • Establish minimum performance requirements for the control of such hazardous energy. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  11. Application • Situations where a guard must be removed or a safety device must be bypassed. • Situations where work must be performed in a “Danger Zone”. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  12. Definitions Affected Employee An employee who operates or uses a machine or equipment on which servicing or maintenance is being performed under lockout/tagout, or who works in an area where lockout/tagout is used. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  13. Definitions Authorized Employee A person who locks out or tags out machines or equipment perform maintenance or service work. An affected employee becomes an authorized employee when his/her duties include performing covered service or maintenance work. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  14. Definitions Energized Connected to an energy source or containing residual or stored energy. Energy Source Any source of electrical, mechanical, hydraulic, pneumatic, chemical, thermal, or other energy. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  15. Definitions Energy Isolating Device A mechanical device that physically prevents the transmission or release of energy, including but not limited to: ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  16. Definitions • Manually operated electrical circuit breaker • Disconnect switch • Line valve • Block • Any similar device used to block or isolate energy • Push buttons, selector switches, and other control circuit type devices are not energy isolating devices. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  17. Definitions Lockout The placement of a lockout device on an energy source isolating device, in accordance with an established procedure, ensuring that the energy isolating device and the equipment being controlled cannot be operated until the lockout device is removed. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  18. Definitions Lockout Device A device (such as a lock, either key or combination type, or blank flanges and bolted slip blinds) to hold an energy isolating device in a safe position and prevent the energizing of a machine or equipment. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  19. Definitions Tagout The placement of a tagout device on an energy isolating device, in accordance with an established procedure, to indicate that the energy isolating device and the equipment being controlled may not be operated until the tagout device is removed. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  20. Definitions Tagout Device A prominent warning device, such as a tag and a means of attachment, that can be surely fastened to an energy isolating device. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  21. Definitions Servicing / Maintenance Workplace activities such as constructing, installing, setting up, adjusting, inspecting, modifying, and maintaining and/or servicing machines or equipment. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  22. Definitions Servicing and Maintenance activities include lubrication, cleaning, or unjamming of machines or equipment and making adjustments or tool changes, where the employee may be exposed to the unexpected energization or startup of the equipment or release of hazardous energy. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  23. Lockout / Tagout Procedures 1. Prepare for shutdown Before the authorized or affected employee turns off the machine, the authorized employee must know the type and magnitude of the energy and its hazards. The authorized employee must also know how to control the energy. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  24. Lockout / Tagout Procedures 2. Shutdown The machine or equipment must be turned off following orderly, established procedures. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  25. Lockout / Tagout Procedures 3. Isolating Equipment The energy isolating devices (disconnect switches, circuit breakers, valves, etc.) must be physically located and operated by the authorized employee. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  26. Lockout / Tagout Procedures 4. Applying Lockout / Tagout Devices The authorized employee is to apply lockout / tagout devices to each energy isolating device. Tagout devices must clearly indicate that moving the energy isolating device from the “Safe” or “Off” position is prohibited. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  27. Lockout / Tagout Procedures 5. Releasing Stored Energy Any potentially hazardous stored or residual energy from all sources and components must be released. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  28. Lockout / Tagout Procedures Methods for releasing stored energy include: • Bleeding off pressure • Blocking elevated parts • Draining lines • Letting equipment cool • Discharging capacitors • Other methods as specified ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  29. Lockout / Tagout Procedures 6. Verification The last step is crucial. The employee must verify that the machine or equipment is in a “Zero Energy State”. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  30. Lockout / Tagout Procedures • Only after all steps have been completed is it safe to begin maintenance or service operations. This includes emergency operations involving this type of equipment. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  31. Release from Lockout / Tagout 1. Check the machine: • Replace all guards / safety devices • Remove all tools and nonessential items • Remove any blocking devices • Ensure that the machine is intact and ready to operate ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  32. Release from Lockout / Tagout 2. Check for employees: • Ensure that all employees are in a safe area before removing any lockout / tagout devices. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  33. Release from Lockout / Tagout • 3. Remove Lockout / Tagout Devices: • The Lockout / Tagout devices may only be removed by the authorized employee who applied them. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  34. Release from Lockout / Tagout 4. Resume Normal Operations • The authorized employee grants permission for the affected employees to resume normal equipment / machine operations. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  35. Use of Tagout Alone Guidelines for Tagout-Only systems: • Tags are only warnings • Tags must not be passed-by • Should only be removed by person who placed them • Must be legible (Bi-lingual if needed) • Must hold up under conditions of use • May evoke a false sense of security • Understand the Why & How of Tagout Procedure • Fully comply with all Lockout / Tagout Procedures ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  36. Training Requirements Three areas of Lockout / Tagout Training: • Authorized Employees • Affected Employees • Other Employees ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  37. Initial Training Authorized Employeed: • Recognize hazardous energy sources • Identify the type and magnitude of energy sources • Isolate and control hazardous energy ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  38. Initial Training Affected / Other Employees: • Know why these procedures are used • Understand tht they are never to attempt to restart equipment that has been locked or tagged out. ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  39. Ongoing Training All employees should receive training when: • Their job assignment changes • The LO/TO procedure changes • New hazards are presented by changes in equipment, machines, or processes Everyone should receive annual refresher training! ~ International Society of Fire Service Instructors ~ www.ISFSI.org

  40. Emergency Response Personnel • Must be informed of LO/TO procedures • Must understand and comply with procedures • At no time shall the procedures of outside personnel be substandard to OSHA standards ~ International Society of Fire Service Instructors ~ www.ISFSI.org

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