150 likes | 164 Views
Everything you need to successfully transform low torque electronics customers and sell the value of MicroTorque smart tightening systems. Includes a complete set of demo possibilities and exclusive new products and smart functionalities.
E N D
Why do I need this box? What is Smart Connected Electronics? What is Smart Tightening Electronics? Demo Box Content Overview Initial Setup Possibilities Demonstration Possibilities & Customer Values Demo Sets Complete Content List Ordering Details Content
Why do I need this demo box? • MicroTorque Smart Connected Electronics Demo Box is everything you need to successfully transform low torque electronics customers and sell the value of MicroTorquesmart tightening systems • This demo set is needed for the rollout of our two main initiatives that we will launch this year:Smart TighteningElectronics & Smart Connected Electronics • It includes a complete set of demo possibilities and all exclusive new products and smart functionalities: • QA Station MT with the possibility for portable MicroTorquetightenings • Smart Vacuum Pump MT, integrated with MTF6000 for smart screw pick up • ETD MT, ETD M ABL V2, EBL and customized demos enabling transformation from clutch to current controlled, or current controlled to transducerized. • TN8 Demo unleashing the full value of Smart Connected Electronics!
What is Smart Connected Electronics? Promotion of our Smart Portfolio and Complete Solutions Release Q2 2019 Smart Connected Electronics Smart Connected Electronics will be a presentation pointingout themain customer painand in a compact way delivering thevalue propositionfrom a full implementation of Atlas Copco Electroncis vision implementation
What is Smart Tightening Electronics? Complete Educational Seminar about Electronics Tightening Release 1 Includes 4 initial modules, launch Q2 2019
Component Highlights Demo Box Content Hard & Soft Joint USB with Pre-Programmed Psets Transducer MT TS 50 Router & TN8 Server 3x MTF6000 with 2 x IAM Process & 1 x IAM QA* Smart Jig USB Hub RFID Reader andRFID Cards Base Plate 3 x portable station Metallic, Plastic & PCB test plates Smart Vacuum Pump & Vacuum Adapter for ETD MT Bar Code Scanner and Pre Configured Bar Codes Clutch EBL 03 SS CurrentControlled ETD M20 ABL V2 Transducerised ETD MT 21 25 *IAM QA is only for demo purpose
Set UpPossibilities Portable ETD MT & ETD M ABL Set Portable QA Set • 1x MTF6000 Controller • 1x QA Station • 1x IAM QA Demo* • 1x MT TS50 Transducer • Allow you to run torque check with other tools in parallel at the same time EBL Set Other • 2x MTF6000 Controller • 2 x Portable Station • 2x IAM Process • 1x ETD M ABL • 1x ETD MT • Allow you to run ETD MT & ETD M ABL in parallel at the same time • No cable mess and easy to be carried around • Battery lasts 16 hours • Allow you to demo overshoot of clutch tool • 1x EBL Drive • 1x EBL Tool *IAM QA is only for demo purpose
Set UpPossibilities ToolsNet 8 Set Smart Vacuum Pump MT Set • 1x MTF6000 Controller • 1x IAM Process • 1x Smart Vacuum Pump • 1x Vacuum Adapter • 1x ETD MT • Allow you to demo vacuum screw pick up with our new smart vacuum pump with ETD MT Router Smart Jig Integration Set TN8 Server Other • Pre-installed TN8 server for retrieving tightening data in real time • Allow you to demo the advantage of having traceability & process optimization with TN8 • 1x MTF6000 Controller • 1x Metallic, Plastic & PCB test plates • 1x Scanner • 1x Smart Jig • 1x Router • 1 x Small PC • 1 x TN8 Software • Allow you to demo batch sequence with smart jig and scanner integration
Demonstration Possibilities Demonstration Possibilities Equipment Customer Value • Preprogrammed Psets for value demo • Common Tightening Errors • Smart Tightening Strategies • Data Export • Understanding of tightening risks • Understanding of tightening strategies • Data driven process improvement • Reduced setup time • Improved process control • Improved quality assurance • Improved quality assurance • Error proofing assembly • Portability • Improved quality assurance • Portability of Microtorque QA Solution • Torque Checking • Clutch Tool Overshoot • Differences between Clutch, Current Controlled & Transducerised Screwdrivers • Interactive Functionalities of ETD MT • Screw Pick-up with Smart Vacuum Pump & Vacuum Adapter And all Cables & Supply Units
Demonstration Possibilities Demonstration Possibilities Equipment Customer Value • Traceability • Connectivity • Data driven process improvement • Joint impact understanding • Reduced setup time • Improved process control • Improved quality assurance • Connectivity • Error proofing assembly • Data driven process improvement • Hard & Soft Joint Demonstration • Easy Tightening Demonstrations • Pset & Batch Sequence selection • Rejection Management, Logon/Logoff • Traceability • Smart jig integration • Different screws for screw detection • Data export • ToolsNet8 And all Cables & Supply Units
Demonstration Sets Demo Pset Included Key Point Different joints can have big differences depending on the threading. Only a smart tool can adjust the tightening accordingly. See Demo 01, slide 2/2 for reference. DEMO 1 Hard & Soft Joint Controlling torque only does not guarantee a good tightening and may result in e.g. floating screws or stripped joints and insufficient clamp force. Adding the angle monitoring to a target torque strategy helps to detect deviations in for example the hole size and thereby helps to detect when the screw is not properly tightened. Explain the benefits of each step in a three step tightening. See Demo 4 slide 3/3 for reference. Comparison of tightening strategies to demonstrate controlling on Seating, Torque and Clamp Torque. • Pset 20 – Torque Step (10 cNm) • Pset 21 – Seating Control Strategy • Pset 22 – Torque Seating Monitoring Step • Pset 11 – Torque Step (10 cNm) DEMO 2 Target Torque Limitations • Pset 12 – Torque Step (6 cNm) • Pset 13– Torque Step (14 cNm) DEMO 3 Target Torque & Angle Monitoring • Pset 14 – Torque Step & Angle Monitoring (+) • Pset 15 – Torque Step & Angle Monitoring (-) DEMO 4 Three Step Tightening • Pset 16 – Three Step Tightening (+/-) • Pset 17 – Three Step Tightening (+) • Pset 18 – Three Step Tightening (-) With MTF6000, you can add up to 10 tightening steps (IAM Process) matching the need of any tightening process DEMO 5 Multistep Tightening • Pset 19 – Multistep Tightening DEMO 6 Advanced Tightening Strategies
Demonstration Sets Demo Pset Included Key Point DEMO 7 Batch Sequence • Pset 14 – Torque Step & Angle Monitoring (+) • Pset 15 – Torque Step & Angle Monitoring (-) Demonstrate how MTF6000 can easily integrate with pokayoke or any external systems enabling process sequences, workflow control, error proofing and process improvement. Highlight the difference between clutch vs transducerised vs current controlled tools. Emphasize the real torque measurement of ETD MT The torquevaluesofcluthtoolare not accurate and overshootalwayshappens, the torqueadjusting process is verytimeconsuming • Pset 16 – Three Step Tightening (+/-) • ToolsNet8 • No Pset • Pset 23 – Torque Step *(ETD MT) • Pset 24 – Torque Step *(ETD M ABL) ETD MT caneasily be programmed & configured in MTF6000 for different interactivefunctionalities: guidinglight, tactile feedback, vaccumcrew pick up DEMO 8 Interactive Functionalities of ETD MT DEMO 9 Clutch Tool Overshoot DEMO 10 Clutch vs Tranducerizedvs Current controlled tool Highlight the importanceof the traceabilityoftighteningerrors and drive continuesimprovement in production process DEMO 11 Traceability
Ordering Details • Ordering Number: 8432 0899 16 • Price: 12.000 euro • Leadtime: around 8-10 weeks • For 1st Batch Release: May 2019 ( Please order by end of Mar 2019 if you want to get one of the 1st Batch)