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CS275 Swoop Chart

CS275 Swoop Chart. Rate Readiness 4-Squares. Title: Floor Grid Assembly Aft Galley Drill Jigs. Responsible: M. Hudson Approved By: B. Kearns. G. G. GTG:. Is / Was. Description: Floor Grid Assembly Aft Galley Drill Jigs required to meet rate increases.

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CS275 Swoop Chart

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  1. CS275 Swoop Chart

  2. Rate Readiness 4-Squares

  3. Title: Floor Grid Assembly Aft Galley Drill Jigs Responsible: M. Hudson Approved By: B. Kearns G G GTG: Is / Was Description: Floor Grid Assembly Aft Galley Drill Jigs required to meet rate increases. Closure Criteria: Tools (Qty 2 Each) have completed tool try out and integrated into baseline planning. Applicability: -9 -10 -8 Line no. Target : 102 Status: Reasons: Perform. Cost Maint. Produce. Rate Supplier / Partner Focal: M. Hudson / R.Rader Originating Organization: ME  Anticipated Benefits: Customer:________Program__ Weight reduction:______N/A__ Labor hrs reduction:____TBD_ Cr path reduction:_____12 hr__ Project ME integrate tool into baseline planning ENOVIA Actions resubmitted with new SOW and new tools ME and Production Approved tool for design. Questions from Mesa tool designers answered TE to complete design of the last tool Preliminary Tool Try Out Complete Initiate ENOVIA M-Action Fabricate Tools to Build Plan First Two Tool Deliveries Tool Try Out Schedule

  4. Section 47 Floor Grid Intercostals Project Owner: KyleStarck Status Date: 8/3/2012 Approved by: H. Harr G G Is / Was • Description: Current Floor Grid Build up takes too long and is too expensive. • Floor beam backup fittings installed by vendor must be disassembled, deburr, and fay sealed in place after match drilling to intercostals. • Closure Criteria: Provide parts with full sized holes (intercostals Class 3, floor beam Class 1, requiring fastening only in CS 275 (no drilling). Fifteen (15) locations.  Applicability: -9 -10 -8 Line no.: Target _LN150_; Status _LN 135 Reasons: Perform. Cost Maint. Produce. Rate Supplier / Partner Focal: BSC Originating Organization: BSC (ELR 061537) Boeing Focal: Kyle Starck   Anticipated Benefits: Customer: CS 280 Weight reduction: N/A Labor hrs reduction: 69hrs Cr path reduction: 0.5 Day Schedule CCB1/CCB2 Apr. Eval. & Prel. Stress Assess. Dim. Anal. Change Package Baseline DE Plan ERB Approval & Stress Assess. CCB3 Apr. LN 150 Engr. Rel.

  5. Duplicate Rate Tooling Project Owner: R.Rader Status Date 8/6/2012 Approved by: A. Edwards G Description: Per the duplicate tool request signed on 04/12/2012 a complete duplicate of CS275 is required to protect for rates beyond 4 airplanes per month. Tool/Part Interface Study objective: All tools assembled/installed & approved for use by LN 104  Applicability: -9 -10 -8 Line no.: Target Assembly LN 104 Reasons: Safety Perform. Cost Maint. Produce. Rate Supplier / Partner Focal: BSC AFT-Body Buyer: Kelly Lane Originating Organization: BSC Boeing Focal: R. Rader (Tool Engineering)   Anticipated Benefits: Customer: CS275 Weight reduction: N/A Labor hrs reduction: Unknown Cr path reduction: N/A DRTR Request (62 tools total) PAX Floor Grid Assembly FAJ Slide 1 of 3

  6. Duplicate Rate Tooling Slide 2 of 3

  7. Non-Rate Readiness 4-Squares(Other watch items for ME)

  8. Title: Beam Rotation Tool Responsible: C. Godin Approved By: B. Kearns G G GTG: Is / Was Description: In order to increase the rate readiness of CS 274 a tooling solution is required that will allow the rotation of the Beam by the MT’s. Closure Criteria: A designed tool that will allow the MT’s the ability to rotate the Floor Beam. Applicability: -9 -10 -8 Line no. Target : 102 Status: Reasons: Perform. Cost Maint. Produce. Rate Supplier / Partner Focal: Y. Ahmed / R.Rader Originating Organization: ME  Anticipated Benefits: Customer:________Program__ Weight reduction:______N/A__ Labor hrs reduction:____TBD_ Cr path reduction:_____12 hr__ Project ME integrate tool into baseline planning ME and Production Approved tool for design. Initiate ENOVIA M-Action RFQ back from suppliers Tool Try Out RFQ to Suppliers Design / Fab Tool

  9. Title: Angularity Tool Responsible: W. Conner Approved By: B. Kearns Y Y GTG: Is / Was Description: Floor beams are being installed at an angle that has the potential to be outside of engineering requirements. Ensure angularity requirements of Floor Beams are met to provide a stable build for the Floor Grid Assembly. Closure Criteria: Tool try out completed. Applicability: -9 -10 -8 Line no. Target : 102 Status: Reasons: Perform. Cost Maint. Produce. Rate Supplier / Partner Focal: W.Conner / R.Rader Originating Organization: ME  Anticipated Benefits: Customer:________Program__ Weight reduction:______N/A__ Labor hrs reduction:____TBD_ Cr path reduction:_____12 hr__ Project ME integrate tool into baseline planning Tools have been manufactured FAJ rework complete Tool Try Out EngrReqts Release tool Initiate ELR

  10. Title: Angularity Tool – Backup Data BSC DE: Kyle Starck Status Date: 08/08/12 Approved by: H. Harr LCPT POC: L. Curtright Engineering Rate Enablers – Aft Body15) Section 47 PAX Floor Grid Build-Up and Installation Project Lead: Kyle Starck Customer: Mark Wigant / CS280 DE Status: • 1) 100% (ACD 3/1/12) • 2) 100% (ACD 5/11/12) • 3) 90% (ECD 5/196/11 7/11/12) • 3.1) 100% (ACD 6/6/12) • 3.2) 100% (ACD 6/11/12) • 3.3) 100% (ACD 6/13/12) • 3.35) 100% (ACD6/196/27 7/10/12) • 3.4) 0% (ECD6/136/206/277/11 7/25 8/15/12) • 4) 0% (ECD5/24 8/13 9/3/12) • 5) 0% (ECD5/31 8/16 9/6/2012) • 6) 0% (ECD5/31 8/16 9/6/2012) • 7) 0% (ECD6/4 8/20 9/10/2012) • 8) 0% (ECD6/88/29 9/19/2012) Description / Problem Statement: • Locating floor grid properly per requirements to facilitate successful FA&D join results in excessive gaps between floor beam and frame fittings. • Current Floor Grid Assy tolerances fail to produce a product that will comply with end item requirements during installation. Target: • Reduce flow in Cell 280 by .25 day. Reduction of 76 man hours • Eliminate NC EPD, and 3.25 days of FAD rework during Section 46-47 join Proposal / Closure Criteria: • Incorporate improved datum and tolerance structure for floor grid assy • Increase MBD shim allowance between floor beam and frame fittings at STA 1618, 1644, 1670 and 1695 • Incorporation point: A/C 110 Process Info: • ELR 072169 – Floor Grid Instl • ELR 072438 – Floor Grid Assy • ELR 073916 – Floor Grid Assy Last Now DE Project Y Y Y Y Risk: Issues: • Tapered gaps between floor beam fitting and frame fitting exceeding .008 being pulled up during installation • NC EPD being initiated • Tapered shim to be incorporated into change Help Needed: • Schedule for Tech Council DE Plan: • 1) Floor grid installation dimensional analysis (ACD 3/1/12) • ELR 072169 and 072438 initiated by ME (ACD 3/15/12) • 2) Business Case for Aft Body impact (ECD 5/11/12) • 3) Evaluate increased shim allowance for 8 locations (ECD 5/19/12) • 3.1) Tech SAM Review (ECD 6/6/12) • 3.2) Compile package for existing frame RCA data (ECD 6/11/12) • 3.3) Evaluate need for workshop to resolve frame issue (ECD 6/13/12) • 3.35) Investigate costs for implementation of Frame corrective action (ECD 6/19/12) • 3.4) Return to Tech SAM for final determination (ECD 6/13/12) • 4) Preliminary Stress Assessment (8 locations) (ECD 5/24/12) • 5) Create Change Package / DE DWS (ECD 5/31/12) • 6) Baseline DE plan (ECD 5/31/12) • 7) Receive ERB Approval (ECD 6/4/12) • 8) Receive CCB3 Approval (ECD 6/8/12) LN 100 DE Release 3 1 7 2 6 4 8 5

  11. Title: LUT Conversion to DJ Responsible: C. Godin Approved By: B. Kearns G G GTG: Is / Was Description: Floor Grid Assembly uses a lot of Limited Use Tools (LUT). These LUT’s need to be reworked and reclassified as Drill Jigs (DJ). Closure Criteria: All tools required have been reworked from LUT to DJ and those not needed have been removed from service. Applicability: -9 -10 -8 Line no. Target : 125 Status: Reasons: Perform. Cost Maint. Produce. Rate Supplier / Partner Focal: C. Godin / R.Rader Originating Organization: ME  Anticipated Benefits: Customer:________Program__ Weight reduction:______N/A__ Labor hrs reduction:____TBD_ Cr path reduction:_____12 hr__ Project ME integrate tool into baseline planning Identify required tools and associated JD’s Review interim tool designs Release Tooling through CMA Fabricate Tools to Build Plan Initiate ENOVIA M-Action Tool Try Out Schedule

  12. Title:New PAX Floor Strongback Project Owner: R.Rader Status Date 8/6/2012 Approved by: A. Edwards Y Description: In order to establish the 2 day rate, and beyond, combine ME, OHME & 2PME into one strongback that will accommodate -8 & -9 derivatives as well as allow the floor grid to be transported, via an SME, from an offsite build location Tool/Part Interface Study objective: All tools designed/assembled/installed & approved for use by LN 104   Applicability: -9 -10 -8 Line no.: Target Assembly LN 127 Reasons: Safety Perform. Cost Maint. Produce. Rate Supplier / Partner Focal: BSC AFT-Body Buyer: Kelly Lane Originating Organization: BSC Boeing Focal: R. Rader (Tool Engineering)    Anticipated Benefits: Customer: CS275 Weight reduction: N/A Labor hrs reduction: Unknown Cr path reduction: N/A Special Tools Required PAX Floor Grid Strongback Example Slide 1 of 2

  13. Title:New PAX Floor Strongback Slide 2 of 2

  14. Aft Body Rate ReadinessControl Station 275 Rate Enabler Responsible: Status Date: 6/13/2012 Approved: CS275 Rate Readiness –Primer Applicator Problem Definition: • Need improved method of loading applying primer on fasteners. Objectives & Approach: • Reduce cycle time • Create repeatable standard work process • Test it in several SOIs Benefits: Implementation Schedule: • Reduce time spent in priming fasteners • Reduce possibly of error (ie: voids) • Improve critical path flow (due to faster Strap completion) • 50% reduction in primer voids • Saves 30 seconds from each fastener. Based on 1000 fasteners, savings is 8.3 manhours • Contact BR&T to provide a test product. • Implement by 12/3/2012 • Next item Sealant applicator Risks: • Tool failure (not critical) • MT learning curve

  15. CS 275 Floor Grid Assembly Automated Sealant Applicator

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