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Standard PIG. Objectives:. Illustrate the importance of correctly documenting Standardized Work Instructions in clear, concise terms that are easy to read, understand, and teach to others
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Standard PIG 03/29/10 S:/Lean Supply Chain/STD Pig-St Luke's-10_1216.ppt 1
Objectives: • Illustrate the importance of correctly documenting Standardized Work Instructions in clear, concise terms that are easy to read, understand, and teach to others • Demonstrate the importance of performing work specifically as outlined by the Standardized Work Instructions 03/29/10 S:/Lean Supply Chain/STD Pig-St Luke's-10_1216.ppt 2
EXERCISE - STANDARD PIG ! • Take blank sheet of paper. • Draw a pig. • Name your pig. • Post your pig on the wall. • Wait for further instructions. 03/29/10 S:/Lean Supply Chain/STD Pig-St Luke's-10_1216.ppt 3
Standard Pig Exercise • Utilizing handout #1, draw another pig. • Use the visual aids provided in handout #’s 2 & 3. • Follow the sequence of operations provided in handout #4. • Name your new pig. • Post your new pig on the wall immediately below your original pig. • Wait for further instructions 03/29/10 S:/Lean Supply Chain/STD Pig-St Luke's-10_1216.ppt 4
EXERCISE - STANDARD PIG ! • We’ve drawn a standard pig. • We’ve named your pigs! • We’ve posted the pigs on the wall. • Now, list some advantages of Standardizing. 03/29/10 S:/Lean Supply Chain/STD Pig-St Luke's-10_1216.ppt 5
Advantages of Standardized Work • The basis for continual improvement. • A powerful tool for eliminating waste. • A method of building-in quality. • Simple, clear & visual documents showing a Standard method of doing a job. • Results are consistent. • Live and continuously updated documentation, owned by the team. • Ensures correct use of tools and machines. • Shows safe work, based on human movements. 03/29/10 S:/Lean Supply Chain/STD Pig-St Luke's-10_1216.ppt 6
Area-1 Area-2 Area-3 Area-4 Area-5 Area-6 Area-7 Area-8 Area-9 Handout 1 of 4 03/29/10 S:/Lean Supply Chain/STD Pig-St Luke's-10_1216.ppt 7
Handout 2 of 4 Upward Arc Downward Arc Rightward Arc Letter “M” Spiral Letter “W” 03/29/10 S:/Lean Supply Chain/STD Pig-St Luke's-10_1216.ppt 8
Area-1 Area-2 Area-3 Area-4 Area-5 Area-6 Area-7 Area-8 Area-9 Handout 3 of 4 03/29/10 S:/Lean Supply Chain/STD Pig-St Luke's-10_1216.ppt 9
Handout 4 of 4 03/29/10 S:/Lean Supply Chain/STD Pig-St Luke's-10_1216.ppt 10