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Turbinator Electric CHP Team of Ammonia Based Fertilizer Production. Professor: Jeffery Perl Mentor: Dennis O’Brian Team Members: Jinrong Chen, Kei Simmel , Hantao Wang, Marzena Zarycki Scribe: Kei Simmel. Combined Heat and Power (CHP). What is CHP?
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Turbinator ElectricCHP Team of Ammonia Based Fertilizer Production Professor: Jeffery Perl Mentor: Dennis O’Brian Team Members: Jinrong Chen, Kei Simmel, Hantao Wang, MarzenaZarycki Scribe: Kei Simmel
Combined Heat and Power (CHP) • What is CHP? • Efficient way to generate heat and power together • What does CHP provide to the rest of the project? • Electricity • Cooling water • Why is CHP needed? • Improve fuel efficiency, power quality, and energy cost predictability • Reduce grid investment, ratepayer investment, and system vulnerability • Support competitive electric power industry structure • Our Goal • “To optimize energy production and consumption of the whole plant .“ - Prof. Perl
Block Flow Diagram Grid Plants Power Block Reject (Blow Down) Natural Gas Cooling Water Makeup Water (Frac Water) Boiler Feed Prep Reclaimed Water Reject (Blow Down) Plants
Power Block • Combined Cycle • Gas Turbine • Heat Recovery System Generator (HRSG) • Steam Turbine
Gas Turbines Conventional Turbines Microturbines 20-300kW Aeroderivative Power output : 16-120 MW Efficiency: ~54% Emission: 15-25NOxpp/ 25ppmCO Industrial Heavy duty Power output : 11-340 MW Efficiency: ~55% Emission: 4-15NOxpp/ 25ppmCO Small duty Power output : 5-50 MW Efficiency: ~35% Power block - Gas Turbine options
Power block- Steam Turbine options Steam Turbines Backpressurer Condensing
Boiler Feed Pretreatment • What is boiler feed pretreatment? • A series of separation processes to provide pure water for boiler • Why do we need boiler feed pretreatment? • Maximizes lifetime • Maximizes performance • Reduces costs
Boiler Feed Pretreatment • Design Basis • Production scale – Required amount of water for boiler • Feedstock – Reclaimed water • Blow down – Hazards for environment • Main Pretreatment Processes • Clarification • Filtration • Reverse Osmosis • Ion Exchange • Available Suppliers • GE; Nalco; Siemens; Veolia