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Melt-Phase Forming

Melt-Phase Forming. …a breakthrough in plastic technology. About PBM Plastics. Located in Newport News, Virginia 50,000 Square Foot Facility Operation is 24 hours a day/ 7 days a week Supply all major retailers in North America with private label drop-in baby bottle liners

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Melt-Phase Forming

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  1. Melt-Phase Forming …a breakthrough in plastic technology

  2. About PBM Plastics • Located in Newport News, Virginia • 50,000 Square Foot Facility • Operation is 24 hours a day/ 7 days a week • Supply all major retailers in North America with • private label drop-in baby bottle liners • Work with all major markets: Consumer, Industrial, • Medical, Food and Beverage • Develop custom applications

  3. Melt-Phase Basics Melt Phase Overview • Forming • Deep Draw • Thin Wall • Material Independent • Melt Phase • Radiant Heating • Convert To Melt • Complete Stress Relief • Billet Forming • Low Scrap / Costs • No Secondary Trim • 100% Utilization Melt-Phase Technology - Endlessly Adaptable

  4. Melt-Phase Basics Web Sheet Utilization Typical Thermoforming Web Melt-Phase Web • Melt-Phase Forming has 70% more sheet utilization than traditional thermoforming = Lower unit cost

  5. Melt-Phase Basics • Forming • Deep Draw • Thin Wall • Material Independent • Melt Phase • Radiant Heating • Convert To Melt • Complete Stress Relief • Billet Forming • Low Scrap / Costs • No Secondary Trim • 100% Utilization • VALUE CREATION • Rapid Development

  6. Melt-Phase Basics • Forming • Deep Draw • Thin Wall • Material Independent • Melt Phase • Radiant Heating • Convert To Melt • Complete Stress Relief • Billet Forming • Low Scrap / Costs • No Secondary Trim • 100% Utilization • VALUE CREATION • Rapid Development • Low Scrap

  7. Melt-Phase Basics • Forming • Deep Draw • Thin Wall • Material Independent • Melt Phase • Radiant Heating • Convert To Melt • Complete Stress Relief • Billet Forming • Low Scrap / Costs • No Secondary Trim • 100% Utilization • VALUE CREATION • Rapid Development • Low Scrap • High Strength

  8. Melt-Phase Basics • Forming • Deep Draw • Thin Wall • Material Independent • Melt Phase • Radiant Heating • Convert To Melt • Complete Stress Relief • Billet Forming • Low Scrap / Costs • No Secondary Trim • 100% Utilization • VALUE CREATION • Rapid Development • Low Scrap • High Strength • Low Stress

  9. Melt-Phase Basics • Forming • Deep Draw • Thin Wall • Material Independent • Melt Phase • Radiant Heating • Convert To Melt • Complete Stress Relief • Billet Forming • Low Scrap / Costs • No Secondary Trim • 100% Utilization • VALUE CREATION • Rapid Development • Low Scrap • High Strength • Low Stress • High Yield

  10. Melt-Phase Basics • Forming • Deep Draw • Thin Wall • Material Independent • Melt Phase • Radiant Heating • Convert To Melt • Complete Stress Relief • Billet Forming • Low Scrap / Costs • No Secondary Trim • 100% Utilization • VALUE CREATION • Rapid Development • Low Scrap • High Strength • Low Stress • High Yield • Low Tooling Cost

  11. Melt-Phase Basics • Forming • Deep Draw • Thin Wall • Material Independent • Melt Phase • Radiant Heating • Convert To Melt • Complete Stress Relief • Billet Forming • Low Scrap / Costs • No Secondary Trim • 100% Utilization • PRODUCT BREAKTHROUGHS • Deep Draw

  12. Melt-Phase Basics • Forming • Deep Draw • Thin Wall • Material Independent • Melt Phase • Radiant Heating • Convert To Melt • Complete Stress Relief • Billet Forming • Low Scrap / Costs • No Secondary Trim • 100% Utilization • PRODUCT BREAKTHROUGHS • Deep Draw • Liner Technology

  13. Melt-Phase Basics • Forming • Deep Draw • Thin Wall • Material Independent • Melt Phase • Radiant Heating • Convert To Melt • Complete Stress Relief • Billet Forming • Low Scrap / Costs • No Secondary Trim • 100% Utilization • PRODUCT BREAKTHROUGHS • Deep Draw • Liner Technology • Retortable

  14. Melt-Phase Basics • Forming • Deep Draw • Thin Wall • Material Independent • Melt Phase • Radiant Heating • Convert To Melt • Complete Stress Relief • Billet Forming • Low Scrap / Costs • No Secondary Trim • 100% Utilization • PRODUCT BREAKTHROUGHS • Deep Draw • Liner Technology • Retortable • Clarity

  15. Melt-Phase Basics • Forming • Deep Draw • Thin Wall • Material Independent • Melt Phase • Radiant Heating • Convert To Melt • Complete Stress Relief • Billet Forming • Low Scrap / Costs • No Secondary Trim • 100% Utilization • PRODUCT BREAKTHROUGHS • Deep Draw • Liner Technology • Retortable • Clarity • Polymer Independent

  16. Melt-Phase Basics • Forming • Deep Draw • Thin Wall • Material Independent • Melt Phase • Radiant Heating • Convert To Melt • Complete Stress Relief • Billet Forming • Low Scrap / Costs • No Secondary Trim • 100% Utilization • PRODUCT BREAKTHROUGHS • Deep Draw • Liner Technology • Retortable • Clarity • Polymer Independent • Multi-Layer

  17. Melt-Phase Basics • Forming • Deep Draw • Thin Wall • Material Independent • Melt Phase • Radiant Heating • Convert To Melt • Complete Stress Relief • Billet Forming • Low Scrap / Costs • No Secondary Trim • 100% Utilization • PRODUCT BREAKTHROUGHS • Deep Draw • Liner Technology • Retortable • Clarity • Polymer Independent • Multi-Layer • Seamless

  18. Melt-Phase Basics • Forming • Deep Draw • Thin Wall • Material Independent • Melt Phase • Radiant Heating • Convert To Melt • Complete Stress Relief • Billet Forming • Low Scrap / Costs • No Secondary Trim • 100% Utilization • PRODUCT BREAKTHROUGHS • Deep Draw • Liner Technology • Retortable • Clarity • Polymer Independent • Multi-Layer • Seamless • Sealable

  19. Melt-Phase Basics • Forming • Deep Draw • Thin Wall • Material Independent • Melt Phase • Radiant Heating • Convert To Melt • Complete Stress Relief • Billet Forming • Low Scrap / Costs • No Secondary Trim • 100% Utilization • PRODUCT BREAKTHROUGHS • Deep Draw • Liner Technology • Retortable • Clarity • Polymer Independent • Multi-Layer • Seamless • Sealable • Collapsible

  20. Melt-Phase Basics • Forming • Deep Draw • Thin Wall • Material Independent • Melt Phase • Radiant Heating • Convert To Melt • Complete Stress Relief • Billet Forming • Low Scrap / Costs • No Secondary Trim • 100% Utilization • PRODUCT BREAKTHROUGHS • Deep Draw • Liner Technology • Retortable • Clarity • Polymer Independent • Multi-Layer • Seamless • Sealable • Collapsible • Flexible

  21. Melt-Phase Basics • Forming • Deep Draw • Thin Wall • Material Independent • Melt Phase • Radiant Heating • Convert To Melt • Complete Stress Relief • Billet Forming • Low Scrap / Costs • No Secondary Trim • 100% Utilization • PRODUCT BREAKTHROUGHS • Deep Draw • Liner Technology • Retortable • Clarity • Polymer Independent • Multi-Layer • Seamless • Sealable • Collapsible • Flexible • Non-Geodesic

  22. Landscape Matrix Melt-Phase Forming Flexible • Food Dispensing • Oxygen/Water Barrier • Medical Sterility Covers • Cosmetic Delivery • Non-Geodesic Collapsible • Accordion Dispense • Air/Liquid Bladders • Medical Dispensing / Collecting • Aerosol Liner • Consumer Cleaner Dispensing Collapsibility • Chemical Resistance • Ultra High Heat • No Stress • Low Cost • Retort • Laboratory Disposables • Retort • Autoclave • Lower Cost • In-Mold Welding • Molded Wall Design Traditional Blow Molding Traditional Thermoforming Rigid 1:1 (Shallow) 1:8 (Deep) Draw Melt-Phase Forming extends the possibilities beyond conventional thermoforming and blowmolding

  23. Engineering Thermoplastics Cost Effective Seamless Chemical Resistant Low Stress Retort / Autoclave Ultra Thin Wall Deep Draw Capability Matrix Melt-Phase Blow Mold Thermoform Melt-Phase Forming creates new possibilities for products and plastics!

  24. Engineering Thermoplastics Cost Effective Seamless Chemical Resistant Low Stress Retort / Autoclave Ultra Thin Wall Deep Draw Capability Matrix Melt-Phase Blow Mold Thermoform Melt-Phase Forming creates new possibilities for products and plastics!

  25. Engineering Thermoplastics Cost Effective Seamless Chemical Resistant Low Stress Retort / Autoclave Ultra Thin Wall Deep Draw Capability Matrix Melt-Phase Blow Mold Thermoform Melt-Phase Forming creates new possibilities for products and plastics!

  26. Melt-Phase Blow Mold Thermoform Capability Matrix • Key Markets • Medical • Industrial • Consumer • Food • Beverage Engineering Thermoplastics Cost Effective Seamless Chemical Resistant Low Stress Retort / Autoclave Ultra Thin Wall Deep Draw Melt-Phase Forming Creates New Opportunities In Traditional Markets

  27. Melt-Phase Blow Mold Thermoform Capability Matrix • Key Markets • Medical • Industrial • Consumer • Food • Beverage Engineering Thermoplastics Cost Effective Seamless Chemical Resistant Low Stress • Sample Applications • Bladder System • Dispensing Liner • Disposable Mixing Liner • Sterile Barrier Cover • Medical Bag • Test tube Replacement • Liquid Delivery Retort / Autoclave Ultra Thin Wall Deep Draw Melt-Phase Forming Creates New Opportunities In Traditional Markets

  28. Anatomy of a Liner • Bladders • Dispensers • Spraying • Disposables Sealable – cap or lidstock Gasket Flange Clear Flexible Body Seamless Deep Draw Melt-Phase Technology offers a wide range of liner and container solutions

  29. Anatomy of a Liner • Bladders • Dispensers • Spraying • Disposables • Integrates easily into devices Sealable – cap or lidstock Gasket Flange Clear Flexible Body Seamless Deep Draw Melt-Phase Technology offers a wide range of liner and container solutions

  30. Anatomy of a Liner • Bladders • Dispensers • Spraying • Disposables • Integrates easily into devices • Eliminates cleaning Sealable – cap or lidstock Gasket Flange Clear Flexible Body Seamless Deep Draw Melt-Phase Technology offers a wide range of liner and container solutions

  31. Anatomy of a Liner • Bladders • Dispensers • Spraying • Disposables • Integrates easily into devices • Eliminates cleaning • Improves content evacuation Sealable – cap or lidstock Gasket Flange Clear Flexible Body Seamless Deep Draw Melt-Phase Technology offers a wide range of liner and container solutions

  32. Anatomy of a Liner • Bladders • Dispensers • Spraying • Disposables • Integrates easily into devices • Eliminates cleaning • Improves content evacuation • Reduces packaging costs Sealable – cap or lidstock Gasket Flange Clear Flexible Body Seamless Deep Draw Melt-Phase Technology offers a wide range of liner and container solutions

  33. Anatomy of a Liner • Bladders • Dispensers • Spraying • Disposables • Integrates easily into devices • Eliminates cleaning • Improves content evacuation • Reduces packaging costs • Creates NEW revenue stream Sealable – cap or lidstock Gasket Flange Clear Flexible Body Seamless Deep Draw Melt-Phase Technology offers a wide range of liner and container solutions

  34. Anatomy of a Container • Cup • Food Can • Beverage Can • Beaker / Flask • Test Tube Rigid Flange Clear or Opaque Rigid Body Barrier – Up to 7 Layers Retortable or Autoclavable Melt-Phase Technology offers a wide range of liner and container solutions

  35. Anatomy of a Container • Cup • Food Can • Beverage Can • Beaker / Flask • Test Tube • Withstands heat and chemicals Rigid Flange Clear or Opaque Rigid Body Barrier – Up to 7 Layers Retortable or Autoclavable Melt-Phase Technology offers a wide range of liner and container solutions

  36. Anatomy of a Container • Cup • Food Can • Beverage Can • Beaker / Flask • Test Tube • Withstands heat and chemicals • Ultra strong, deep draw walls Rigid Flange Clear or Opaque Rigid Body Barrier – Up to 7 Layers Retortable or Autoclavable Melt-Phase Technology offers a wide range of liner and container solutions

  37. Anatomy of a Container • Cup • Food Can • Beverage Can • Beaker / Flask • Test Tube • Withstands heat and chemicals • Ultra strong, deep draw walls • Cost effective with ETP Rigid Flange Clear or Opaque Rigid Body Barrier – Up to 7 Layers Retortable or Autoclavable Melt-Phase Technology offers a wide range of liner and container solutions

  38. Anatomy of a Container • Cup • Food Can • Beverage Can • Beaker / Flask • Test Tube • Withstands heat and chemicals • Ultra strong, deep draw walls • Cost effective with ETP • Replaces glass, metal, other Rigid Flange Clear or Opaque Rigid Body Barrier – Up to 7 Layers Retortable or Autoclavable Melt-Phase Technology offers a wide range of liner and container solutions

  39. Melt-Phase Forming Recent Developments • Product Families • Accordion Melt-Phase Technology offers a wide range of liner and container solutions

  40. Melt-Phase Forming Recent Developments • Product Families • Accordion • Cone Melt-Phase Technology offers a wide range of liner and container solutions

  41. Melt-Phase Forming Recent Developments • Product Families • Accordion • Cone • Ribbed Melt-Phase Technology offers a wide range of liner and container solutions

  42. Melt-Phase Forming Recent Developments • Product Families • Accordion • Cone • Ribbed • Beaker Melt-Phase Technology offers a wide range of liner and container solutions

  43. Melt-Phase Forming Recent Developments • Product Families • Accordion • Cone • Ribbed • Beaker • Test Tubes Melt-Phase Technology offers a wide range of liner and container solutions

  44. Melt-Phase Forming Recent Developments • Product Families • Accordion • Cone • Ribbed • Beaker • Test Tubes • Sterilization Cover Melt-Phase Technology offers a wide range of liner and container solutions

  45. Melt-Phase Forming Recent Developments • Product Families • Accordion • Cone • Ribbed • Beaker • Test Tubes • Sterilization Cover • Molded Flange Melt-Phase Technology offers a wide range of liner and container solutions

  46. Melt-Phase Forming Recent Developments • Product Families • Accordion • Cone • Ribbed • Beaker • Test Tubes • Sterilization Cover • Molded Flange • Inverted Draft Melt-Phase Technology offers a wide range of liner and container solutions

  47. Melt-Phase Forming Recent Developments • Product Families • Accordion • Cone • Ribbed • Beaker • Test Tubes • Sterilization Cover • Molded Flange • Inverted Draft • Removable Capping Melt-Phase Technology offers a wide range of liner and container solutions

  48. Melt-Phase Forming Recent Developments • Product Families • Accordion • Cone • Ribbed • Beaker • Test Tubes • Sterilization Cover • Molded Flange • Inverted Draft • Removable Capping • Insta-Ready Dispensing Melt-Phase Technology offers a wide range of liner and container solutions

  49. Melt-Phase Forming Recent Developments • Product Families • Accordion • Cone • Ribbed • Beaker • Test Tubes • Outer Covers • Sterilization Cover • Molded Flange • Inverted Draft • Removable Capping • Insta-Ready Dispensing • Ultra-Ware High Heat & Autoclavable Melt-Phase Technology offers a wide range of liner and container solutions

  50. Melt-Phase Forming Recent Developments • Material Options • Ultra High Heat • Stretchable • Impact Resistant • Chemical Resistant • Barrier • Vibrant Colors • Anti-Bacterial Melt-Phase Technology offers a wide range of liner and container solutions

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