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HYDRO FORMING

HYDRO FORMING. INTRODUCTION. Hydro Forming High Pressure Water As a Punch Widely Used In Automobile Industry. HYDRO FORMED COMPONENTS. Fig. Automobile component & Bellows. Fig. Hydro formed handle bar Fig. Hydro formed T-junction. METHODS OF HYDROFORMING.

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HYDRO FORMING

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  1. HYDRO FORMING

  2. INTRODUCTION • Hydro Forming • High Pressure Water As a Punch • Widely Used In Automobile Industry

  3. HYDRO FORMED COMPONENTS Fig. Automobile component & Bellows

  4. Fig. Hydro formed handle bar Fig. Hydro formed T-junction

  5. METHODS OF HYDROFORMING • Tube Hydro Forming • Sheet Hydro Forming There are two types

  6. TUBE HYDRO FORMING • To Produce Tubular Components • High Pressure Process • Plastic Deformation • Manufacture Components At One Step

  7. Step 1 Step 2 Fig. Final Product Step 3

  8. BENEFITS OF TUBE HYDRO FORMING • Increased Strength to Weight Ratio’s • Reduction In Weight • Reduction In Production Cost • Reduction In Number Of Manufacturing Stages • Improved Stiffness, Torsion And Bending Rigidity • Less Floor Area

  9. SHEET HYDRO FORMING • To Produce Components Made Of Sheet • High Pressure Process • Two Stage Process • Types Of Sheet Hydro Forming

  10. SINGLE SHEET HYDRO FORMING

  11. Hydro formed roof rail. Hydro formed automobile component Hydro formed chair

  12. DOUBLE SHEET HYDRO FORMING • Structurally Closed Components Are Formed By This Process • High Pressure Process

  13. APPLICATION SPECTRUM • Automotive Components Well Suited To Hydro Forming Of Sheets. • Outer Skin With Its Extreme Demand Of Surface Quality And Dimensional Accuracy • Longer Outer Skin Parts For Passenger cars, Utility Vehicles And Truck Such As Goods

  14. APPLICATIONS OF SHEET HYDO FORMING • Low capital cost • Reduction in weight • High process capability • Reduction in cost of component

  15. FORMING LIMIT DIAGRAM • Deformation In A Forged Part Is Analyzed From FLD • If Both Major & Minor Strains Are Positive Deformation Is Known As Stretching

  16. HYDRO FORMING PROCESS CONTROL • Controller Plays A Virtual Role In Displaying, Monitoring And Controlling

  17. CONCLUSION • Hydro Forming Is Not Solution For Manufacturing All Automotive Parts. • This Process Is Economic And Weight of Components Can Be Reduced By Hydro Forming • Just Like Transistor Revolutionized The Electronic Industry, Hydro Forming Has Taken The Vehicle Manufacturing Industry A Step Up To Evolutionary Ladder.

  18. THANK YOU

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