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CTL Aerospace, Inc. 5616 Spellmire Drive, Cincinnati, OH 45246

CTL Aerospace, Inc. 2007 - Capabilities Presentation. NADCAP Certified ISO 9001-2000 AND AS 9100B Registered. CTL Aerospace, Inc. 5616 Spellmire Drive, Cincinnati, OH 45246 PH: (513)874-7900 FX: (513)874-2499 www.ctlaerospace.com CAGE Code: 07554. History / CTL Aerospace Campus.

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CTL Aerospace, Inc. 5616 Spellmire Drive, Cincinnati, OH 45246

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  1. CTL Aerospace, Inc. 2007 - Capabilities Presentation NADCAP CertifiedISO 9001-2000 ANDAS 9100B Registered CTL Aerospace, Inc.5616 Spellmire Drive, Cincinnati, OH 45246 PH: (513)874-7900 FX: (513)874-2499 www.ctlaerospace.comCAGE Code: 07554

  2. History / CTL Aerospace Campus • Founded 1946 • Current Ownership 1983 • New Facility 1988 100,000 SqFt • Expansion 1997 75,000 SqFt Plant 1HeadquartersOEM Operations Plant 2Aviation RepairToolingPlaned Expansion

  3. Approved Composite Supplier for: • GE Aviation • Lockheed Martin • United Launch Alliance • Northrop Grumman Corp. • Pratt & Whitney • Hamilton Sundstrand • Sikorsky Aircraft Company • Vought Aircraft • Rolls-Royce • General Dynamics

  4. Processing & Material Capabilities Materials- Resin • Ceramic Matrix Composites (2000 ºF) • Avimid N, Avamid R ( 700ºF) • AFR-PE ( 700ºF) • PMR-15 ( 600ºF) • Bismaleimide -BMI • Phenolic • Epoxy • Cyanate Ester • Polyester • Resin Transfer Molding • IsostaticLaminates • Autoclave • Oven • Compression Molding • Filament Winding • Bondments Materials- Reinforcement • Glass • Carbon / Graphite • Aramids (Kevlar) • Quartz • Nextel Fiber (Aluminized Fiber)

  5. CTL Product Line • Propulsion • Airframe • Space / Satellite • Missile

  6. Equipment Summary List: • Composite Processing Equipment • 9 Autoclaves • 22 Presses • 13 Ovens • 8 RTM (Resin Transfer Molding) Systems • 21 CNC Machine Centers • 5 Non-Conventional Machine Centers

  7. Specialized Composites Facility Autoclave Processing Capability Autoclave and ovens are computer controlled utilizing an ASC's CPC-MULT software. 1) Autoclave 100 PSIG @ 400 ºF 145" ID by 240" length 2) Autoclave 200 PSIG @ 650 ºF 120" ID by 240" length 3) Autoclave 100 PSIG @ 400 ºF 108" ID by 200" length 4) Autoclave 100 PSIG @ 400 ºF 103" ID by 156" length 5) Autoclave 300 PSIG @ 650 ºF 60" ID by 96" length 6) Autoclave 200 PSIG @ 400 ºF 60" ID by 108" length 7) Autoclave 300 PSIG @ 750 ºF 50" ID by 144" length 8) Autoclave 300 PSIG @ 650 ºF 40" ID by 70" length 9) Autoclave 300 PSIG @ 650 ºF 18" ID by 12" Length

  8. Specialized Composites Facility Ovens: Thirteen (13) air-circulating ovens maximum temperature ranging 350 to 1000 degrees F. Controller ACS Controller Network to Ovens and Autoclaves. Compression Molding(Hydraulic Press) Twenty-Two presses from 1600 tons, 72” by 72” plattens to 14 Ton with 21” x 24” platens. Five of the sixteen are smart press technology. Resin Transfer Molding (RTM)Eight, 5-gallon single component injection systems. ASC processor controlled.

  9. Specialized Composites Facility • CNC Machining • (2) Haas 5 Axis VMC • Cell Con 4 Axis HMC • (2) Johnford 4 Axis VMCs (Troyke Rotary Table) • (2) Mazak 4 Axis VMC • Hurco 4 Axis VMC • Chevalier 3 axis VMC • (2) Fadel 3 Axis VMC • MAHO 600, True 4 Axis Milling Center • Acer 3 Axis Bridgeport Knee Mill • (2) Clausing / Colchester CNC Lathes • Haas CNC Lathe • Parish Mill - 12' * 12 ' , 4 Axis • (3) Renishaw MP12 Probing Systems • Chevalier CNC Turning Center

  10. Specialized Composites Facility • Non-Conventional Equipment • Thermwood 5 Axis Router • Thermwood Cartesian 5 Axis Water-jet • Flow System Water-jet Cleaning/Striping System • Plastic Media Striping Cabinet • McClean Anderson Filament Winding System

  11. Specialized Composites Facility Seven Cleanrooms Covering over 50,000 SqFt Platinum FaroArm CMM Cellularized Manufacturing Material Kit Cutting

  12. Lean Manufacturing • Lean Manufacturing since 1996. • Work-Cells implemented • Standard Work tools in place for developing new work-cells. • Formal Set-up Reduction and TPM Training completed & implemented in the form of Events. P&W Manufacturing Work-cell

  13. Continuous Improvement • Continuous Improvement • Corrective Action Board • Quality Control Process Charts (QCPC) • Relentless Root Cause Analysis (RRCA) • Six Sigma • Eight years experience using GE Supplied Six Sigma Tools • A.C.E. Initiative(Achieving Competitive Excellence) • First UTC Supplier to achieve Silver Level Certification

  14. Quality Assurance • CMM Dimensional Verification • Configuration Management • Non Destructive Testing • Mechanical Testing • ISO 9001-2000 Registered • AS-9100B Registered • NADCAP per AS7118 Composites

  15. CTL NADCAP Certified

  16. ISO 9001:2000 & AS9100:2000 B Registered

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