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AVK Valves Manufacturing Malaysia Sdn Bhd By: Melvin Ho. AVK – The Perfect Valves Choice. The History of AVK and AVK Today. History: AVK was established in year 1941 in the modest facilities of Galten, Denmark Today: AVK is an International Industrial Group
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AVK Valves Manufacturing Malaysia Sdn Bhd By: Melvin Ho AVK– The Perfect Valves Choice
The History of AVK and AVK Today History: • AVK was established in year 1941 in the modest facilities of Galten, Denmark Today: • AVK is an International Industrial Group • Also one of the leading valve manufacturers for the water, gas, sewage industries & fire fighting in worldwide • Our product programme comprises a large range of valves, hydrants, pipe fittings and accessories, each complying with the highest standards of safety and durability
Core Values of AVK Group Global Manufacturer • To all major, international standards (BS, ISO, AWWA, DIN, AS, etc.) • To offer our customers New Innovative & High Quality products • Global Thinking & Local Action Supply of System Solutions • More than 37 years in global market • Production in Malaysia since year 2004 • Probably the World Top Valve Manufacturer Close to Clients/Partners • Flexible Approach • 36 factories and more than over 2100 Employees • AVK sales office, distributors & local agents located in more than 80 countries
AVK Holding A/S (Denmark) The AVK GROUP OF COMPANIES Valves & Fittings Division High Tech Division Energy Division AVK Nederland BV (NL) AVK International A/S (Denmark) Flonidan DC A/S (Denmark) AVK Tooling A/S (Denmark) AVK France S.A. (France) Aqua-Gas Manufacturing Ltd. (U.K.) Q-Transportmateriel A/S (Denmark) AVK Norge AS (Norway) AVK Manufacturing Ltd. (U.K.) AVK Belgium NV (Belgium) Bryan Donkin Valves Ltd. (U.K.) AVK GUMMI A/S (Denmark) – EPDM Rubber (EDK 70) Manufacturer AVK Valvulas, S.A. (Spain) Glenfield Valves Limited (U.K.) Aqua-Gas AVK Ltd. (U.K.) Wouter Witzel Euro Valve BV (NL) AVK Armadan Sp. z.o.o. (Poland) AVK Polska Sp. z.o.o (Poland) AVK Valves Company Hong Kong Ltd. (H.K.) Saudi Valves Manufacturing Co. Ltd. (Saudi Arabia) 36 AVK factories & more than 60 AVK Sales Offices & agents located more than 80 countries. AVK Valves (Shanghai) Co. Ltd. American AVK Co. (USA) AVK Philippines Inc. (Philippines) AVK Plastics BV (NL) Dalglen (No. 787) Limited (U.K.) AVK Haut Marnaise S.A. (France) J.C. Hansens Metalvarefabrik ApS (Denmark) AVK Mittelmann Armaturen GmbH (Germany) AVK Australia Pty. Ltd. (Australia) AVK Holding (Hong Kong) Ltd. AVK Valves Manufacturing Malaysia AVK Valves Anhui Co. Ltd. (China) AVK Rewag BV (NL) AVK Valves Southern Africa Pty. AVK VVS ApS (Denmark) ASX 8273 ApS (Denmark)
Glenfield Valves Ltd.(AVK Group of Companies) Engineering Valves Manufacturer for Dams / Hydro Power Stations, etc.
AVK Main Product Range - Valves (Many other types/models available) Air Valve ’Aerokinetic’ Principle(AVK Series 851) DN 25-200mm Resilient Seat Gate Valve(AVK Series 21/30) DN 50-400mm Resilient Seat Gate Valvewithout By-Pass(AVK Series 55/70) DN 450-600mm Resilient Seat Gate Valve with By-Pass(AVK Series 55/30) DN 450-600mm Swing Check Valve(AVK Series 41) DN 50-300mm
AVK Main Product Range - Tappings and Pipe Repair (Many other types/models available) Universal Tapping Tee(AVK Series 257) Tapping Saddle for PVC & PE-Pipes(AVK Series 10) Underpressure Drilling Tapping Saddle (AVK Series 729/09) Stainless Steel Repair Clamp(AVK Series 729) Universal Tapping Saddle(AVK Series 730)
AVK Main Product Range – Fire Fighting (Many other types/models available) Fire Hydrant - Underground Type (AVK Series 19/689) Wet Barrel Hydrant – Wharf Type (AVK Series 24/60) Gate Valve - OS&Y (AVK Series 25/46) Wet Barrel Hydrant - Commercial Type (AVK Series 24/90) Dry Barrel Hydrant (AVK Series 27) Operating Wrench (AVK Series 27/80-8) Extension Kits (AVK Series 27)
Indonesia PT. PAM LYONNAISE JAYA (PALYJA) PT. THAMES PAM JAYA (TPJ) PDAM Kab. Bandung PDAM Kota Banda Aceh ("Tirta Daroy") PDAM Kota Medan ("Tirta Nadi") PDAM Sigly (Sumatera) Singapore Public Utilities Board – Water Department (PUB) Singapore Water Supply Ministry of The Environment, Sewerage Deparment (ENV) Singapore Sports Council Ministry of Defence, Lands & Estates Organisation Vietnam Hanoi Water Company Dalat Water Hue Water Supply Company Ho Chi Minh City Water Supply Co. Hanoi Water Business Company Hai Phong Water Supply Co. Lam Dong Water Supply Co. Ha Tinh Water Supply Company Thanh Hoa Water Supply Co. Nam Dinh Water Supply Co. AVK References List South East Asia • Malaysia • SIRIM ISO 9001:2000 • Syarikat Bekalan Air Selangor S/B (SYABAS) • Jabatan Bekalan Air Negeri Sembilan (JBANS) • Perbadanan Air Melaka (PAM) • SAJ Holdings S/B • Jabatan Air Negeri Kelantan (JANK) • Syarikat Air Terengganu (SATU) • Jabatan Bekalan Air Negeri Pahang (JBANP) • Perbadanan Bekalan Air Pulau Penang (PBA) • Lembaga Air Perak (LAP) • Jabatan Air Negeri Sabah (JANS) • Pihak Berkuasa Air Negeri Sarawak (PBANS) • Jabatan Perkhidmatan Pembetungan Kementerian Tenaga, Air & Komunikasi (JPP) • JKR Kedah
KLCC Twin Tower 900 mm Gate valve Highest building in the world: 750 mtrs Burj Tower Dubai 600 valves EVUS & EVTLS DN 50 - DN 1700
Gate Valve Design in the Market Metal Seated Gate Valve Resilient Seated Gate Valve
Features for Maintenance Free Gate Valve • 5 Mains Unique Features: • Wedge • Spindle • Gasket system in bonnet • Electrostatically Epoxy Coating • Production and Materials
Wedge Design Comparison After 6 months Deep Into Raw Water Testing AVK Design - Metal Core fully (Internal & External) vulcanised with rubber Low Quality Design - Metal Core withoutfully (Internal & External) cover rubber
Wedge Design Comparison Low Quality of Wedge Design
AVK Stem Design – Rolled Threads Same Quality of Material Stem but Low Quality Design – normally use machine cut
DIN 30677 v.s. GSK Coating Epoxy Coating, Layer Thickness • According to DIN 30677 part 2 • 250 m - 400 my on flat and loadbearing parts • 150 m - 300 my on convex outer edges • According to RAL GZ 662 (GSK) • GSK minimum 250 my regardless
Customer Value Concept Direct Bury Concept or Street Cover Quality Valve Extension Spindle Direct Bury System
AVK AIR VALVES with ‘AEROKINETIC’ Principle AVK air valves are a unique design (embodying ‘Aerokinetic’ principle) of air relief valves for water systems. AVK air valves have capacities greater than those of other conventional air relief valves.
AVK AIR VALVES • The presence of air in a pipeline can cause many problems: • - Hastened Corrosion • - Increased Energy Consumption and Operation Costs • - Failure or Inaccuracies in Flow Metering • - Pressure Loss or Even Complete Flow Stoppage • - Delays in Filling • Increased Risk of Water Hammer • Sudden movements of air pockets can result in a rapid change in flow velocity, leading to high pressure surges of a destructive nature.
AVK AIR VALVES with ‘AEROKINETIC’ Principle The unique design of ‘Aerokinetic’ principle of large orifice air relief valve operation prevents premature closure while air is being released from a pipeline.
Low Quality Air Release Valves When conventional valves discharge air at a high rate during the filling of a water main, the float may suddenly be caught up in the discharging air stream and close the valve before all air has been exhausted - which mean this is very BAD NEWS for the whole pipeline system.
AVK AIR VALVES with ‘AEROKINETIC’ Principle AVK Air Valve Size, DN (mm) = Inlet AVK Air Valve Outlet Sizes (mm) Outlet 50mm 80mm 100mm 150mm 200mm 50mm 80mm 100mm 150mm 200mm Therefore, AVK Air Valve provide 100% performance with same size of air intake and release. Inlet With conventional large orifice valves, their outlet sizes normally 30% - 50% smaller than the inlet sizes.
AVK CONTACT THANK YOU AVK Valves Manufacturing Malaysia Sdn Bhd Lot 1, Jalan Sg Chadong 8, Batu 5 ½, Jalan Kapar, Klang, 42100 Selangor, Malaysia. Tel: +603 3291 8270 Fax: +603 3291 7067 Website: www.avkvalves.com.my