Cryomodule for 4-Rod Crab Cavity

1. Cryomodule for 4-Rod Crab Cavity Shrikant Pattalwar Accelerator Science and Technology Centre STFC Daresbury Laboratory, UK CC13- CERN

2. Acknowledgements STFC Tom Jones, Niklas Templeton, Andrew May, Peter McIntosh, Alan Wheelhouse, Philippe Goudket ULAN Graeme Burt, Ben Hall CERN Ofelia Capatina, Krzysztof Brodzinski, Rama Calaga, Alick Macpherson, Luis Alberty, Thierry Renaglia, Eric Montesinos and many others… FNAL Tom Peterson and Tom Nichols HiLumi WP4 collaboration including the members of US-LARP Shrikant Pattalwar CC 13 CERN DEC 9-10, 2013

3. Contents Cryomodule for 4-Rod Crab Cavity • Design Overview • Thermal Management • Future Plans • Summary Shrikant Pattalwar CC 13 CERN DEC 9-10, 2013

4. Helium Vessel UK 4-Rod Cavity Cavity in He Vessel Parts of the Vessel LHC (dummy) beam pipe SPS beam pipe Saclay-II type tuner More details by Thomas Jones in this workshop Shrikant Pattalwar CC 13 CERN DEC 9-10, 2013

5. Cryomodule Concept December 2012 1520mm 800mm 2150mm Design Approach Provide sufficient and easy access to internal components during assembly and after installation August 2013 More details in - Conceptual design of a Cryomodule for Crab Cavities for HiLumi-LHC S. Pattalwar, et al, MOP 087, SRF 2013, Paris Shrikant Pattalwar CC 13 CERN DEC 9-10, 2013

6. Fully Assembled Cavity String (4R) OVC to coupler ISO K 500 spool pieces 2 Phase He line LHe level probes Top fill LHe line Bottom fill LHe line Cryoperm magnetic shields Motor magnetic shield Tuners Pipework for liquid nitrogen connections Thermometry and wiring for entire string Shrikant Pattalwar CC 13 CERN DEC 9-10, 2013

7. Basic Assembly Sequence • 1. Clean Room Operations • Assemble cavity string • Couplers assembled at 90o • Beam pipe closed with gate Valves 4. Align the string with the outer tube adjustment system and a laser tracker. 3. Lift and assemble using sliding frame, or lower Outer Vacuum Chamber • 2. Outside the clean Room • Load the cavity String from Side Shrikant Pattalwar CC 13 CERN DEC 9-10, 2013

8. Final Assembly Mu Metal magnetic shield (blue). ISO K clamp 80K thermal shield (green). 20mm allocated for MLI 300K 80K Shrikant Pattalwar CC 13 CERN DEC 9-10, 2013

9. Compatibility with SPS Infrastructure Requirements Concept Design Shrikant Pattalwar CC 13 CERN DEC 9-10, 2013

10. Cryomodule in SPS RF Input Cryo services Sliding support table Shrikant Pattalwar CC 13 CERN DEC 9-10, 2013

11. Side Loaded Cryomodule - Key Features • Key Features • 1. Side Loading • Full and quick access to inside components in the installed position with beam line connected. • An important feature advantageous during prototyping • for any modifications, leak checks • accessing tuners, • Installing additional diagnostics • Simplifies Assembly process • Requires less tooling during assembly • Requires less vertical height or longitudinal space during assembly • Less expensive Proposal by Ofelia Capatinaet al • Key Features • 2. FPC to function as cavity Support • Input RF Coupler (fixed point) also functions as support for the dressed cavity • XYZ stage added at the top for alignment Shrikant Pattalwar CC 13 CERN DEC 9-10, 2013

12. FEA for using Power Coupler as cavity support • FEA has been performed to estimate the likely deformation of the structure caused by the combination of the following loads; • Atmospheric pressure (0.1MPa) • Mass of the cavity string (250Kg in total) • Moment induced by off centre tuner (~100Nm) • The maximum deformation of the coupler outer wall is approximately 100μm, however, the position of the cavity string can be adjusted after pump down using the studding on the coupler. Max deformation 95μm Vertical deformation 85μm Maximum stress 84MPa in stud. Minor diameter (6.6mm) of M8 stud used for analysis. Shrikant Pattalwar CC 13 CERN DEC 9-10, 2013

13. Cryomodule Schematic (P&ID) Shrikant Pattalwar CC 13 CERN DEC 9-10, 2013

14. Heat Load Estimates Is there a scope to reduce them? The main issue is not the limitation on the plant capacity but to match the duration of the operation with LHe inventory. Shrikant Pattalwar CC 13 CERN DEC 9-10, 2013

15. Cooling with LN2 80K Circuit • LN2 phase separator ( ~ 5 lts ) inside or outside the CM • Active cooling with thermo siphon for H > 5W • Radiation Shield, FPC, LOM, … • Conduction cooling for H < 5W • Beam Pipe, Instrumentation cables , …. LN2 consumption 3 l/hr level probe Radiation Shield Top LN2 Phase separator >5W >5W Total > 5W < 5W < 2W Radiation Shield bottom Isolation Chamber Shrikant Pattalwar CC 13 CERN DEC 9-10, 2013

16. Cool down to 4K ATM HOM coupler HOM coupler Input coupler HOM coupler HOM coupler Input coupler LP GHe return LN2 supply 2K GHe return 2K LHe supply 4K LHe (precool) GN2 return LOM coupler LOM coupler OFF ON GHe LHe Beamline Beamline ATM Bottom filling during cool down

17. Operation at 2K ATM HOM coupler HOM coupler Input coupler HOM coupler HOM coupler Input coupler LP GHe return LN2 supply 2K GHe return 2K LHe supply 4K LHe (precool) GN2 return LOM coupler LOM coupler ON OFF Bleeder path Beamline Beamline ATM

18. Future Plan March 2014 Manufacturing Commissioning Acceptance Tests Concept Design Engineering Design Jan 2016 Graeme Burt Ben Hall + WP4 collaborators Shrikant Pattalwar Tom Jones Niklas Templeton Andrew May Graeme Burt + CERN / LARP Shrikant Pattalwar CC 13 CERN DEC 9-10, 2013

19. Summary Design Status - Some Top Level Issues Recommend to hold a special Brainstorm session on these issues Key No longer an issue Options identified Issues not understood clearly Shrikant Pattalwar CC 13 CERN DEC 9-10, 2013

20. Thank You