1 / 27

Oil-Resistant Safety Light Curtain F3SG-4RR

The F3SG-4RR is an oil-resistant safety light curtain designed to withstand exposure to cutting fluids. It features a unique sealing structure and superior oil resistance. This product is ideal for industries such as automotive and machine tool.

cspaulding
Download Presentation

Oil-Resistant Safety Light Curtain F3SG-4RR

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. F3SG-4RROil-ResistantSafety Light Curtain

  2. Agenda • Product Types • Product Position • Key Features of F3SG-RR’s Oil-Resistant Structure • Selling the F3SG-RR • Oil Resistance Evaluation Test Criteria & Method • Oil Resistance Evaluation Test Results

  3. What Industries? • Automotive • Machine Tool

  4. Product Position, Types & Features

  5. Safety Light Curtains F3SG-RR F3SG-R MS4800 Features and Benefits F3SJ-A F3SJ-B F3SJ-E Solution Value

  6. F3SG-4RR Types • 14 mm Models • F3SG-4RR_ _ _ _-14 • Lengths: 240 – 1920mm • 25 mm Models • F3SG-4RR_ _ _ _-25 • Lengths: 240 – 1920mm

  7. System Configuration

  8. Specifications & Features No DIP switches, programing is done with SD Manager 2

  9. Material: Omron’s Proprietary Gasket Important sealing area in joints Important sealing area in joints Cutting oil Blocked Blocked Cutting oil Blocked Blocked Blocked Blocked Cutting oil

  10. Oil Resistant Sealing Omron’s unique mechanical seal structure on optical plate Conventional NEW Cutting oil Cutting oil Compressing Compressing Pressed part Optical plate Optical plate (Acrylic) Adhesive tape New rubber material (HNBR and fluororubber compound) Blocked Metal housing Metal housing Housing/Cap Housing Patented Cutting oil Cutting oil Compressing Compressing Metal cap cover Fitted New rubber material (HNBR and fluororubber compound) Cutting-Oil-Resistant Safety Light Curtain F3SG-4RR Blocked Cap Cutting oil seeps into the adhesive tape and penetrate the inside. The adhesion of the tape degrades, which may lead to fall of optical plate. Cap Patent pending

  11. Dimensions of F3SG-4RR

  12. Selling

  13. Stocked Oil Resistant Part Numbers F3SG-4RR0560-14 (22.0”) F3SG-4RR0880-14 (34.6”) F3SG-4RR1200-14 (47.2”) F3SG-4RR0560-25 (22.0”) F3SG-4RR0880-25 (34.6”) F3SG-4RR1200-25 (47.2”) F39-JD3RA-L/D (oil resistant extension cable) F39-JD7RA-L/D (oil resistant extension cable) F39-LGRA, LGRTB, LGRTB-2, LGRTB-3 (Brackets) F39-GIF-1 (Interface unit)

  14. F3SG-RR Price Strategy List Price is 25% greater than F3SG-RA Exposing F3SG-RA/E series light curtains to cutting fluid will eventually cause failure due to the cutting fluid degrading the IP67 seal and after approximately 9-12 months, it will fail Using the F3SG-RR light curtain eliminates oil related failures and even though it is 25% more in price, it will not have to be replaced

  15. Leading Questions Have you ever had to replace a light curtain because of cutting oil exposure? If yes, how often do you have to replace? Calculating the total cost of replacing a light curtain when exposed to cutting oil entails the light curtain itself, labor cost to remove & replace the light curtain and more importantly the equipment downtime impacted by idle equipment

  16. F3SG-RR Bundling All safety Light Curtains require at a minimum: 2. Connection Cables & Brackets 3. Safety Controller 4. Power Supply 1. F3SG-4RR

  17. Collateral

  18. Testing Criteria & Methodology

  19. Testing Criteria & Method • Test Condition • Immerse sample units (with cables) in undiluted cutting oil in a metal container at 55°C in a temperature control chamber and check periodically for functionality. • Evaluation Method • Operation Check: On/Off operation LED check • Oil Insulation check: Oil entering the housing makes a path and degrades the insulation • Check for seepage: Check inside with light on the optical plate, judged as failed when seepage of oil is observed.

  20. F3SG-4RR verses F3SG-4RA D W MOS30.9 MOS25

  21. Oil Resistance Test Cutting oil attacked the resin of connectors and weakened the sealing. ⇒After 278 to 468h, oil seeped into the connector and weakened the insulation. (Deterioration) *Mixture of cutting oil’s alkaline and mineral oil attacks the resin materials of the connectors. Non-Omron product A2Yushiroken FGM427 After 826h Damaged

  22. Oil Resistance Test Cutting oil attacked the polycarbonate of the transparent plate and caused cracks after 800 to 1200h. *Mixture of cutting oil’s alkaline and mineral oil attacks the polycarbonate of the transparent plate. Non-Omron product A1 Yushiroken EC50-T3 After 1219h Cracks

  23. Oil Resistance Test Non-Omron product Cutting oil attacked the polycarbonate of the transparent plate (tube) and caused cracks after less than 22h. ⇒Oil penetrated into the internal circuitry, resulting in operating failure during the burn-in test. *Mixture of cutting oil’s alkaline and mineral oil attacks the polycarbonate of the transparent plate. Inside A3Yushiroken SC-46TY After 22h Cracks

  24. Oil Resistance Test Non-Omron product Cutting oil seeped into the double-sided tape of the optical surface, causing the tape to swell toward the inside. ⇒After 665 to 800h, oils which the tape cannot absorb any more penetrates into the inside. Double-sided tape Swollen -> Oil seeps out

  25. Water Soluble Cutting Fluid Characteristics

  26. Non-Water Soluble Cutting Fluid Characteristics

  27. Questions

More Related