BIOMATERIALS ENT 311/4

1. BIOMATERIALSENT 311/4 Lecture 4 Metallic Material Prepared by: Nur Farahiyah Binti Mohammad Date: 28th July 2008 Email : farahiyah@unimap.edu.my

2. Teaching Plan

3. 1.0 Introduction • Metals and its alloys widely used as biomaterial because: • Strong material • Ductile : Relatively easily formed into complex shape • High modulus and yield point : make them suitable for bearing large load without leading to a large deformations and permanent dimensional change.

4. 1.0 Introduction • Metallic material usually used in • Prostheses: serve to replace a portion of body such as joint, long bones and skull plates. • Fixation devices: used to stabilize broken bones and other tissue while the normal healing proceed. E.g. bone plates, rods, intramedullary nails, screw and sutures.

5. Summary • Metals commonly used in Biomedical Application

6. 2.0 List of metals • Stainless steel • Cobalt-chromium alloys • Titanium alloys • Gold and platinum • Silver-tin-copper alloys

7. 3.0 Stainless Steels • Predominant implant alloy. • In 1926-The first stainless steel (18Cr-8Ni) was utilized for implant fabrication, which is stronger and more resistant to corrosion than the vanadium steel. • In 1943, type 302 stainless steel had been recommended to U.S Army and navy for bone fixation.

8. 3.0 Stainless Steels (cont) • Later 18-8sMo stainless steel or known as 316 stainless steel, which contains a small percentage of molybdenum to improve corrosion in chloride solution (salt water) was introduced. • In the 1950s – 316L stainless steel was developed by reduction of maximum carbon content from 0.08% to 0.03% for better corrosion reduction especially to physiological saline in human body.

9. 3.0 Stainless Steels (cont) • Chromium content of stainless steel should be at least 11% to enable them resist corrosion. • Chromium oxide on the surface of steel provide excellent corrosion resistance. 0.08 This table adapted from Biomaterials, Sujata V.Bhat

10. 3.0 Stainless Steels (cont) • Most widely used for implant fabrication: • Austenitic stainless steel • 316 stainless steel • 316L stainless steel

11. 3.0 Stainless Steels (cont)

12. 3.1 Stainless steel alloy application • Stainless steel alloy application

13. 3.1 Stainless steel alloy application Jewitt Hip nails and plates

14. 3.1 Stainless steel alloy application Mandibular staple bone plates Schwartz clips (neurosurgery) Cardiac pacemaker electrodes Intramedullary pin

15. 4.0 Cobalt-Chromium Alloys • The ASTM list four types of CoCr alloys which are recommended for surgical implant application: • cast CoCrMo alloy (F75) • Wrought CoCrWNi alloy (F90) • Wrought CoNiCrMo alloy (F562) • Wrought CONiCrMoWFe alloy (F563) • At present only two are used extensively in implant fabrication, which are cast CoCrMo alloy and wrought CoNiCrMo alloy ASTM= The American Society for Testing and Materials

16. 4.0 Cobalt-Chromium Alloys (cont) • Molybdenum is added to produce finer grains = results in higher strengths. • Chromium = enhance corrosion resistance.

17. 4.0 Cobalt-Chromium Alloys (cont) • Advantages of CoNiCrMo • Highly corrosion resistance to seawater (containing chloride ions) under stress. • Has a superior fatigue and ultimate tensile strength than CoCrMo → suitable for application which require long service life such as stems of the hip joint prosthesis

18. Femoral component of hip joint prosthesis

19. 4.0 Cobalt-Chromium Alloys (cont) This table adapted from Biomaterials, Sujata V.Bhat

20. 4.0 Cobalt-Chromium Alloys (cont) • Problems with CoCr alloys: • Particulate Co is toxic to human osteoblast and inhibits synthesis of type I collagen. • Advantages of CoCr alloys: • Low wear • Hard • Tough • High corrosion resistance • Application: Artificial heart valves, dental prosthesis, orthopedic fixation plates, artificial joint components, vascular stents

21. 5.0 Titanium alloys • Titanium is a light metal. • Density = 4.505 g/cm3 at 26oC

22. 5.0 Titanium alloys (cont)

23. 5.0 Titanium alloys (cont) • Ti6Al4V is widely used to manufacture implant. • Has approximately the same fatigue strength (550MPa) with CoCr alloy. • That’s why it has same application as CoCr alloy. • However it more preferable because it has low density.

24. 5.0 Titanium alloys (cont) • Modulus elasticity of titanium and its alloy is about 110GPa except for the Ti13Nb13Zr.

25. 5.0 Titanium alloys (cont) • When compared by the specific strength (strength per density) the titanium alloys exceed any other implant material.

26. 5.0 Titanium alloys (cont) • Advantages: • Resistance to corrosion by the formation of solid oxide layer to a depth of 10nm. • Under in vivo conditions the oxide (TiO2) is the only stable reaction product. • Limitation: • Has poor sheer strength → less desirable for bone fixation devices e.g. bone screw and plates. • Tends to gall when in sliding contact with itself or another metal.

27. 5.0 Titanium alloys (cont) • However, micro motion at the cement-prosthesis and cement-bone are inevitable, consequently titanium oxide and titanium alloy particles are released into the extra cellular fluid and can cause toxicity or triggers giant cell response around the implant.

28. 5.0 Titanium alloys (cont) • Biomedical application: • Artificial heart valves, • dental implants, • artificial joint components, • orthopedic screws (less desirable), • pacemaker cases, • vascular stents

29. 6.0 Silver-tin-copper alloys (Amalgam) • Amalgam is an alloy made of liquid mercury and other solid metal particulate alloys made of silver, tin, copper, etc. • Dental amalgam typically contain: • 45 to 55% mercury • 35 to 45% silver • 15% tin

30. 6.0 Silver-tin-copper alloys (Amalgam) • Mechanical properties of dental amalgams

31. 6.0 Silver-tin-copper alloys (Amalgam) • Advantages over other restorative material • It is inexpensive • relatively easy to use and manipulate during placement • it remains soft for a short time so it can be packed to fill any irregular volume, and then forms a hard compound. • Amalgam possesses greater longevity than other direct restorative materials, such as composite. • On average, serve for 10 to 12 years, whereas resin-based composites serve for about half that time.

32. 6.0 Silver-tin-copper alloys (Amalgam) • Has bacteriostatic effects • Can interfere the bacterial protein production, DNA replication, or other aspects of bacterial cellular metabolism

33. 6.0 Silver-tin-copper alloys (Amalgam) • Its main disadvantages are: • poor aesthetics on anterior teeth • the known toxicity of mercury. • Concerns about possible harmful health effects from the low levels of mercury released from amalgam have resulted in a decline in the routine use of amalgam in recent years.

34. Other metals • Tantalum • Found to be highly compatible • high density (16.6g/cm3) • poor mechanical properties • Application restricted to a few applications such as wire sutures for plastic and neurosurgery and a radioisotope for bladder tumour.

35. Other metals • Platinum • Extremely corrosion resistant • Poor mechanical properties • Mainly used as alloys for electrodes in neuromuscular stimulation devices such as cardiac pacemaker. • Because of their high resistance to corrosion • Low threshold potential for electrical conductivity.

36. 7.0 Corrosion of Metallic Implant • Corrosion is the unwanted chemical reaction of metals with its environment. • Tissue fluids in the human body contains water, dissolved oxygen, proteins and various ions such as chloride and hydroxide. • As a result the human body presents a very aggressive environment for metals used for implantation.

37. 7.0 Corrosion of Metallic Implant • Fundamental of corrosion • Corrosion is an electrochemical process that involves transfer of electrons from one substance to another. • Coupling of two reaction: • Oxidation (generates electrons) • Reduction (consumes electron) • Corrosion occurs when metal atoms become ionized and go into solution to form a compound which flakes off or dissolves.

38. Electrolyte contains ion in solution, serve to complete the electric circuit. Anions = negative ion which migrate toward anode Cations = positive ion which migrate toward cathode 7.0 Corrosion of Metallic Implant

39. At anode: Metal oxidizes by losing valence electron M → M+n + ne- At cathode: M+n + ne- →M 7.0 Corrosion of Metallic Implant

40. As one moves down the table, the metals tendency for oxidation becomes higher and they are more active (anodic) 7.0 Corrosion of Metallic Implant

41. The galvanic series has been developed from data collected on metal corrosion in seawater. • Provides a good indication of the relative activity of various metals in salt solution, similar to that found in the human body.

42. In region where two dissimilar metals in contact Implantation of dissimilar metals (mixed metals) is to be avoided, because: Galvanic corrosion may occur One which is most negative in the galvanic series will become anode, and the other one will become cathode. Region where there are variations in material homogeneity. Occur within a single material Grain boundaries are anodic with respect to the grain interior. Crack in material- matrix will become cathode, crack will become anode. 7.1 Where does corrosion occur?

43. 7.2 Types of corrosion • CORROSION DUE TO DEFECTS DURING FABRICATION. • Crevice corrosion • Pitting Corrosion • Intergranular corrosion • CORROSION DUE TO EFFECTS OF MECHANICAL ENVIROMENT • Stress and Galvanic corrosion • Stress corrosion cracking • Fatigue corrosion • Fretting corrosion

44. CORROSION DUE TO DEFECTS DURING FABRICATION. • Crevice Corrosion • Corrosion occurring in spaces to which the access of the working fluid from the environment is limited. • These spaces are generally called crevice which is narrow, deep crack. • Example: In between the screw and plate of a bone fixation device. • Usually exhibit in stainless steel orthopaedic applications.

45. CORROSION DUE TO DEFECTS DURING FABRICATION.

46. Cathode • Oxidation of the metal occur in crevice. • The remainder of the piece become cathode. • Depletion of oxygen in the crevice. • Diffusion of Cl- ions into the crevice to balance the charge of the M+n ions created. • The compound formed can react further to produce insoluble hydroxide and librate H+: MCln + nH2O → M(OH)n + nH+Cl- • Decrease in pH →A shift to acid conditions in the crevice → provide more corrosive environment Anode

47. CORROSION DUE TO DEFECTS DURING FABRICATION. • Pitting corrosion • Caused by same mechanism as crevice corrosion. • Small defects on the surface of the material (e.g scratch). • Passivation layer on the surface is disrupted. • Leading to the formation of a relatively small anode and a large cathode. • The anodic region undergo significant dissolution. • This is dangerous type of corrosion because it ca undetected until device failure due to the small overall material loss.

48. 7.2 Types of corrosion • Intergranular Corrosion • Devices fabricated by casting often have multiple grains • Thus susceptible to intergranular corrosion. • Grain boundaries will become anodic regions of the material. • Grain will become cathode.

49. Grain (cathode) Boundaries (anode) CORROSION DUE TO DEFECTS DURING FABRICATION. Intergranular corrosion

50. CORROSION DUE TO EFFECTS OF MECHANICAL ENVIROMENT • Stress and Galvanic corrosion • Occur when two dissimilar metals in contact. • One which is most negative in the galvanic series will become anode, and the other one will become cathode. • Bending of metal rod or plate will cause: • Tensile side → anode • Compression side → cathode