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This project aims to complete and test an FPGA-controlled Amplifier for a PC-based Spectrum Analyzer developed by Teradyne. The team's main tasks include understanding the existing design, board assembly, detailed test plan creation, and test execution. The end product serves as a pre-amplifier for the signal input to a PC-based spectrum analyzer. Key features include a Two-Stage Op-Amp and DC-offset correction using FPGA. The project involves testing aspects like amplifier gain, harmonic distortion, and DC-offset, with detailed methodologies outlined. The deliverables include a fully functional prototype, test plans, test reports, and technical documentation.
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May 06-14 FPGA Controlled Amplifier Module (FCAM) December 8, 2005
Project Team Information • Team Members • Jesse Bartley, CprE • JiWon Lee, EE • Michael Hayen, CprE • Zhi Gao, EE • Advisor • Dr. Chris Chu • Client • Teradyne Corporation
Acknowledgement • Teradyne Corporation • Jacob Mertz • Ramon De La Cruz • Steven Miller • Additional Help • Jason Boyd • Dr. Randy Geiger
Presentation Outline • Introductory Materials • Technical Overview • Amplifier • DC offset correction • Test Plan • Amplifier • DC offset correction • Closing Summary
Purpose & Tasks of the Project • Purpose: • To complete and test the FPGA controlled Amplifier for PC based Spectrum Analyzer developed by Teradyne • Main Tasks for this team: • Understand existing design • Board assembly and bring-up • Make detailed test plan • Perform and document tests
Intended Users & Uses • The primary users: • Engineers of the Teradyne Corporation • A possibility that a derivative of the device will be used outside Teradyne in the future. • The product function: • As a pre-amplifier for the signal input to a PC based spectrum analyzer device. • PC based spectrum analyzer was design by previous phase
Assumptions • The end product will not be sold to other companies. • The design specifications previously provided by Teradyne are correct. • The design provided by the previous team is valid. • Necessary equipment will be available.
End Product & Other Deliverables • A fully functional and tested design • A functioning prototype • Complete test plans • A full test report • Technical documentation on the design.
- - + + R3 Vo Vi R1 Two Stage Op-Amp Overview
Origin of Design • Design from Dr. Geiger • Amplifier with Maximum Bandwidth, Randall LGeiger IEEE, Operational Amplifier,1970 Minimizing in-Band Harmonics at Higher Frequencies, http://seniord.ee.iastate.edu/may0528/01084375.pdf • Chosen by Phase III, May03-10 • Reason: • Very Wide Bandwidth
FPGA Offset Calculation • Successive Approximation Register • Input: Comparator output • Checks input, either +/- V • Increments output voltage by +/-38μV accordingly • Will wait for new comparator output, exact time to be determined based on SPICE simulations.
Attenuator • Output range of DAC: 0-2.5V • Maximum offset of amplifier: -20mV-20mV • Conversion circuit:
Testing Design • Amplifier Testing • Gao, JiWon • DC-Offset Correction Testing • Jesse, Michael • Further Constraints • LabVIEW will be used for automated testing • Extra caution will be taken to avoid damage from ESD (Electro-Static Discharge)
List of Tests • Amplifier testing • PSPICE Simulation Test • Amplifier Gain Test • Harmonic Distortion Test • Amplifier Gain Flatness and Bandwidth Test • DC Offset Testing • VHDL Behavior Test • DAC Control Test • Offset Calibration Test • Offset Correction Verification Test
PSPICE Simulation Test • Purpose: • Verification to the design • Assistance to testing • Simulation: • Verify design of the amplifier • Determine specifications for gain flatness test • Simulate testing conditions
Amplifier Gain Tests • Purpose: Ensure the gain requirement of the amplifier over the specification range • Methodology:107 testing points covering the whole rang of the Specification • 10 frequency ranges • 3 input ranges • 4 gain settings
Test Circuit Signal Generator LPF Amplifier Circuit 107 input signals will be applied (Optional) LabVIEW automated ESD Protected Multi-Meter
Harmonic Distortion Test • Purpose: Test the purity of the output signals from the amplifier • Methodology: • High and low point and two end frequencies • Mid-band frequency at middle frequency ranges • 10 testing points in total • Specification: The specified parameters are listed in the next couple of slides
Total Harmonic Distortion • It is an important measure of the purity of the output of the amplifier.
Signal Generator LPF Amplifier Circuit Signal at mid-point of each frequency range (Optional) Spectrum Analyzer Amplitudes at certain frequency points should be observed and used to calculate the distortion Test Circuit
Amplifier Gain Flatness Test • Purpose: Ensure the gain flatness requirement of the amplifier • Bandwidth • Gain flatness • Criteria: • Provide stable gain within frequency range • Maintain performance at high frequency • Key equipment: Spectrum Analyzer • Specification: Will be determined by SPICE simulations
DC-Offset Correction Tests • Simulations with Altera’s Quartus II • Simulate and verify VHDL code • Verify FPGA behavior • VHDL code matches design • Plays correctly with other components • Performs intended function within spec
DC Offset Specs • Important Specifications • Correction to within 1mV • Correct offsets between +20mV and -20mV • Perform calibration within specified time • To be determined based on SPICE simulations
VHDL Behavior Test • Verify that code works as intended • Test fixture • Will simulate analog component of circuit • Greater than/less than input • Propagation delay • Calibrates for DAC output value (0-65536) • Give fixture a number in this range, and the DC-offset correction should calibrate to correct that value of offset. • Criteria • Correct calibration • Calibration time within spec
DAC Control Test • Verify DAC and its FPGA control • Test Fixture • Uses DAC control module to set DAC output • Sweep range of outputs • Increments of 1mV (40 data points) • Criteria • Covers range of +/-20mV • Ensure output is linear
Offset Calibration Test • Verify entire calibration system • Provide range of DC input voltages • Cover +25mV to -25mV • Calibrate for each voltage • Measure calibrated output • Time the calibration • Criteria • (+/-20mV range) Calibrated output within +/-1mV of ground • (outside +/-20mV) Calibrated output within +/-1mV of maximum corrected value.
Offset Correction Verification • Final verification of DC-offset calibration with an AC input signal. • Range of DC offsets will be artificially injected, forcing correction circuitry to cover its full DC offset (+/-20mV). • Calibrate DC offset for each • Measure calibrated output • Provide a range of AC inputs will be provided, covering (0 – 100Mhz) • Measure average output voltage • Criteria: • Average output must remain within +/-1mV of ground after calibration
Closing Summary • This Team’s Tasks • Assemble the prototype • Develop FPGA code • Test the product • Document all details of the process • Project will make contribution • Teradyne • Integrated circuit industry • The team will received the following benefits: • Technical knowledge • Team work • Real industry project • Overall, this project will benefit both the client and the team