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GE Measurement Solutions. Flow Measurement at GE MS Jan 2013. A Strong Heritage. Joined GE in 2002. Joined GE in 2008. One of the first successful transit time USM manufacturers Innovator in ultrasonic flow meters Largest USM manufacturer Widest portfolio of products
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GE Measurement Solutions Flow Measurement at GE MS Jan 2013
A Strong Heritage Joined GE in 2002 Joined GE in 2008 • One of the first successful transit time USM manufacturers • Innovator in ultrasonic flow meters • Largest USM manufacturer • Widest portfolio of products • High temperature solutions • Clamp-on and wetted • Portable and flare leaders • Highest pressure class Coriolis meters • Exotic materials • Widest meter range • Compact Coriolis • Industrial OEM / skids
Quick history of Flow at GE • 2002: Panametrics becomes part of GE • 2002: Launched Transit Time clamp-on gas • 2003: Launched Tag Correlation clamp-on gas • 2004: Focused on simplification and quality improvements • 2005: Launched intrinsically safe, loop powered clamp-on meter. Continue work on simplification and quality. • 2006: Started custody transfer for liquid program - major design initiative. • 2007-2008: Vortex and Coriolis products added to flow portfolio. Launched loop powered, wetted process meter. • 2009: Launched Sentinel LCT for allocation and leak detection. Started developing platform for SIL applications to replace existing line of xx868 meters. • 2010: Certified Sentinel LCT for OIML. Added high velocity capability to flare meters • 2012: Released low flow flare capability and XGF868i, Panaflow HT and C-ET high temp transducers.
Technologies to fit the application • Clamp-on Ultrasonic • Install on existing pipes • Low over cost of ownership • Focused on liquid but also for gas • Wetted Ultrasonic • Higher accuracy • Difficult applications • Very low operational costs • Strong performance for liquid and gas • Coriolis • Direct mass measure • High accuracy over wide range • Majority liquid, but gas growing rapidly • Pipes up to 12” • Vortex • Robust, multifunction alternative to DP • Strong in small pipes less than 4” • Very large pipes as insertion device
Ultrasonic Liquid Flow Panametrics PanaFlow Aquatrans Transport
Ultrasonic Gas Flow Flare Gas / Steam Clamp-on Transport
Ultrasonic High Accuracy Meters Sentinel LCT Sentinel LNG
Coriolis Flow • Small footprint • Selection of process connections • Control panel transmitter • High pressure • High accuracy • Coolants • Additives • Fuel consumption • Fine flow control • Mixing • Batching • Filling OEM Line • High accuracy • Multifunction outputs • Field mount • 14 different body sizes: 2 gram/min to 25 t/min • ¼” to 12” line size • Pressures to 13000psi • Temperature to 662ºF • Class 1, Div 1 or Div 2 • Hastelloy and Tantalum options • General process flows • Loading/offloading • Batching • Custody transfer • Allocation metering • Liquids and gases • Leak detection • Mass balance Process Line
Multivariable Vortex PanaFlow MV80 PanaFlow MV82
Global Manufacturing • Shannon, Ireland • USM Liquid • USM Gas • Billerica, MA USA • USM Liquid • USM Gas • USM High Accuracy • Odelzhausen, Germany • Coriolis • Longmont, CO USA • Vortex • India • USM Liquid • USM Gas
New Product Programs • Liquid Ultrasonic • Panametrics C-ET extreme temperature clamp-on- Released • PanaFlowHT SIL2 meter - Released • PanaFlowZ3 process meter • Gas Ultrasonic • Low flow / cross flow accuracy for Flare- Released • GOST certified flare and gas meters - Released • Panaflow Z2G gas meter • XGF868i flare transmitter- Released • High Accuracy Liquid Ultrasonic • Sentinel LCT v2 compact design- First Wave Released • Coriolis • RHE16 high performance embedded transmitter
C-ET Clamp-on Waveguide Transducer Systems • Clamp-on Extreme • Temperature • Liquid Flow Measurement
C-ET Transducer System Summary Top View 4 1 2 3 5 • Advantages to New Design: • 0.5MHz frequency: Available in 0.5MHz to measure more difficult applications vs. OKS • ATEX certification: C-ET has CSA & ATEX certification (IECEX in near future) while the OKS transducer only has CSA certification. • Lead time: reduced delivery of 3 to 4 weeks vs. OKS system with 8 to 10 weeks delivery. • More robust/easier installation • C-ET (Clamp-on Extreme Temperature) transducer system is a replacement for the OKS liquid flow transducer system. • Complete assembly includes: • C-RS transducer and junction box • Patented waveguide • C-RS transducer holder • Rugged solid stainless steel fixture • No maintenance solid couplant • General Specifications • Pipe sizes • 3 inch to 24 in (80 mm to 600 mm) standard • >24 inch (600mm) available upon request • Temperature range • –200ºC to 400ºC (-328ºF to 750ºF) • Flow accuracy (velocity) • Pipe ID < 6in (150mm): ±2% to 5% of reading • Pipe ID > 6in (150mm): ±1% to 2% of reading
PanaFlow-HT Ultrasonic Liquid Flow Meter • SIL Rated, Extreme Temperature Liquid Flow Measurement
PanaFlow-HT Summary 1 4 2 3 • Advantages to New Design: • SIL certification: IEC61508 certified design (TUV) • SIL2 with single design • SIL3 with redundant design • Full Foundation Fieldbus (Fisco Compliant) capabilities • Our fastest response liquid flow meter • PanaFlow-HT is a SIL wetted ultrasonic flowmeter for the measurement of liquids of extremely high to extremely low temperatures. • Complete assembly includes: • XMT900 electronics • BWT transducers • FTPA buffers • Meter body • General Specifications • Pipe sizes: 3” to 16” standard (>16” upon request) • Accuracy: +/- 0.5% (calibrated) • SIL certification as standard • Meter bodies: standard materials are CS, SS, 9Cr-1Mo • Temperature Range: -190ºC to 600ºC • Pressure Range: MAOP (150# to 600#) or 3480 psi • Certification: CSA/FM, ATEX, and IECEX at launch • 3 Meter Configurations: • 1 path, tilted diameter, one meter • 2 path, mid radius, one meter • 2 Path, tilted diameter, two meter • Typical Outputs: 4-20mA/HART/SIL, FF • New PC Software package: Vitality
Single Part Number Strategy • PF9-X-BCDEFG-H-IJKLM-NO-Z • Standard Configurations Z1H Single Path Z2H Dual Path R2H Redundant Transmitter
PanaFlow-Z3 Ultrasonic Liquid Flow Meter • Process Liquid Flow Measurement
PanaFlow-Z3 Summary 1 4 2 3 • Advantages to New Design: • 40% lower price than current standard liquid flow meter product – highly competitive with other brands • 3 path chordal design • Field replaceable transducers • Meets or exceeds equivalent turbine meter performance • PanaFlow-Z3 is a wetted ultrasonic flow meter for measurement of liquids in process applications • Complete assembly includes: • XMT900 electronics • Adapter Flange • LCT v2 meter body • LCT v2 type transducers • General Specifications • Pipe sizes: 3” to 24” • Flange Rating: 150# or 300# (PN16 and PN25) • Standard materials: CS or SS • Accuracy: +/- 0.5% (calibrated) • Temperature Range: -20 to 250ºC • Velocity Range: 0.3 to 20 m/s • Viscosity: Up to 400cSt • Certification: CSA/FM, ATEX, and IECEX at launch
Flare Meters • XGF868i transmitter • T17 transducer
XGF868i/T17 Flare Meter Summary 1 4 2 3 • Advantages to New Transmitter Design: • More compact than GF868 • Fully explosionproof – no need for additional housings – lower cost • Single part number scheme – easy to specify • Advantages to New T17 Transducer Design: • 3X power of standard T5 transducer • Single path can cover 0.03 – 120 m/sec velocity • Better handling of flow profile and cross flow issues • XGF868i is an ultrasonic flow transmitter for measurement of gases in flare applications – T17 is a high power flare transducer • Complete flare assembly includes: • XGF868i electronics • T5 or T17 transducers/preamps • Isolation Valves • Spoolpiece (optional) • General Specifications
1 D’ A 4’ 3 B’ B 2 2’ C’ C 3’ 4 A’ D Low Flow Flare / Cross Flow Performance CFD Model used to define issue and recommend path configuration 2 cross paths give best solution T17 High power transducer allows long path length in big pipes – increased tolerance to non-perfect flow profile Typical Convection Problem Simulation T17 Transducer
Sentinel LCT v2 High Accuracy Ultrasonic Liquid Flowmeter • Custody Transfer Standard Liquid Flow Measurement
Sentinel LCT v2 Summary 1 2 3 • Advantages to New Design: • Cast body includes explosionproof housings for transducers – fully enclosed • 4 path chordal design • Field replaceable transducers • Standard product – fast delivery • Viscosity independent measurement • Sentinel LCT v2 is a custody transfer standard wetted ultrasonic flow meter for measurement of liquids • Complete assembly includes: • Sentinel™ electronic unit • Cast body with integral electrical • housing • LCT v2 type transducers • General Specifications • OIML R117-1 (class 0.3 M2/E2) approval • Pipe sizes: 4” to 24” (larger possible) • Flange rating: 150# or 300# (PN16 and PN25) • Standard materials: CS or SS • Accuracy: +/- 0.15% (calibrated) • Temperature range: -40 to 120ºC • Velocity range: 0.3 to 20 m/s • Viscosity: 0.6 to 6600 mPa.s • Hazardous area certifications: CSA/FM, ATEX, IECEX
RHE16High Performance Embedded Coriolis Transmitter • High Accuracy Liquid Flow Measurement
RHE16 Summary 1 2 3 • Advantages to New Design: • DIN rail mount for embedded applications • Dual temperature input for improved meter mechanism compensation • Power consumption less than 1W • Standard product – fast delivery • Drives all standard GE Rheonik meter bodies • Ideal for embedding in control panels/machinery systems • The RHE16 is a high performance Coriolis flow meter transmitter for the accurate measurement of liquids and gases • Transmitter includes: • Compact DIN Rail Mount Enclosure • Modbus output • Status LED’s • General Specifications • 12 to 28Vdc power supply • USB port for configuration/service • 2 x Configurable frequency/pulse/status outputs • 1 x Configurable analog output • Zero cutoff configurable to 0% of range • Front panel status LED’s • PC Software provides access to diagnostics, setup parameters, trending and data-logging