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Seth Davis Plant Manager Spanish Fork Operations Londo Fawcett Controller Spanish Fork Operations. 2012 rate: 2.5 billion lbs $5.5 billon sales. Spanish Fork Plant Overview.
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Seth Davis Plant ManagerSpanish Fork OperationsLondo FawcettControllerSpanish Fork Operations
2012 rate: 2.5 billion lbs $5.5 billon sales
Spanish Fork Plant Overview • Land and Building purchased by Cressona Aluminum Company in 1991. Purchased by Alumax in 1996, and Alcoa in 1998. Joint venture with Sapa 2007, 100% Sapa 2009. • 40 acre site with 320,000 square feet under roof. • 200 employees operating 24 hrs/day, 7 days/week. • Equipment and Capabilities • 1992 - 3000 ton direct 10” UBE press - 90,000 PSI die face pressure • Std. shapes, small hollow shapes, tubing, high die face pressure shapes, heat sinks. • 1995 - 4250 ton direct/indirect 14” Sutton press – 53,000 PSI die face pressure. • Std. shapes, tight tolerance rod/bar (indirect), 12” circle size shapes (direct) – up to 6” principle thickness. • 1995 - re-melt facility including homogenization
Spanish Fork Model • Safety: We value the health and well-being of our employees, suppliers and customers above all else. Fanatical about Safety. • Customer • Excellent Quality • First-rate delivery performance and Customer Response • Simple product, straight-forward process, low cost producer • Low cost cast house, high purchase scrap utilization/$$ benefit • Benchmark rate, recovery and downtime: Process Control, Temperature Management, Die design, Equipment Condition, Recipe Execution • People: “Can Do Attitude” fosters a Rhythm of Continuous Improvement • Commitment to Genesis Principles in solving the business case • Engagement at all levels of the organization • Something different about SF employees, they are the BEST!
Plant Awards 2012 • Genesis (lean manufacturing award) plant of the year 2012 ($50/ee). • Plant of the year NA 2012 ($100/ee). • Company of the year world wide 2012 ($100,000 plant wide)
Recap Spanish Fork Sapa • Employ 200 employees in the local area providing fair wages, and fair benefits to the employee and their families. • Given out over 1.2M in profit sharing each year to our employees, this year we are on pace for 1.6M. • Have been a good partner with Spanish Fork City since 1991! • Have donated to many local projects such as tree planting, trail maintenance in Spanish Fork Canyon, and monetary donations to local schools for books, and athletics. • We enjoy partnering with SF city, and are here to stay in Spanish Fork!