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Burckhardt Compression Reciprocating compressors for Refineries and Petrochemical Industry

Burckhardt Compression Reciprocating compressors for Refineries and Petrochemical Industry. Vision.

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Burckhardt Compression Reciprocating compressors for Refineries and Petrochemical Industry

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  1. Burckhardt CompressionReciprocating compressorsfor Refineries and Petrochemical Industry

  2. Vision We are committed to becoming the first choice manufacturer of reciprocating compressors. Throughout a worldwide network we provide all products and services required during a reciprocating compressor's life cycle. 1.1_Company General Presentation

  3. Piston Compressor (Crosshead Design) 1.1_Company General Presentation

  4. Burckhardt Compression – Reciprocating Compressor Technology Leader • Only manufacturer that offers a complete compressor range of • Process Gas Compressors • According to API618 • Laby® Compressors • With labyrinth sealing • Laby®-GI Compressors • Fully balanced • Hyper Compressors • For pressures up to 3’500 bar  Overall know-how in all disciplines  Optimum support in all project phases  Expertise for comprehensive support General MHe

  5. Burckhardt Compression Business Areas Turnover2011: CHF 329 Mio. Compressor Systems Components, Services & Support 63% 37% 1.1_Company General Presentation

  6. Compressor Systems – Product Lines Process Gas API 618 Laby® Hyper Labyrinth sealing Extreme pressure up to 3500 bar Ring-type sealing The bestsolutionforeachapplication 1.1_Company General Presentation

  7. Product and Market Strategy 1.1_Company General Presentation

  8. Burckhardt Compression Market Segments UpstreamOil & Gas Gas transport and storage Refinery Petrochemical / Chemical industry Industrial gases 1.1_Company General Presentation

  9. Refinery • Hydrodesulfurization(HDS) • Hydrocracking • Fluid catalytic cracking • Reforming • Vent gas recovery General MHe

  10. OverviewRange BE_01 BC_01 BA_01 Refinery General MHe

  11. Process Gas Compressor Type 6B5XC2.695-stages, Non-lubricated Customer: OXEA Gas H2 mix Suction volume 6’962 m3/h Suction temperature 38 °C Suction pressure 1.3 bar a Discharge pressure 67.3 bar a Shaft power 2’732 kW Speed 424 rpm 2_3_Process_Gas_Compressors

  12. Process Gas Compressor Type 6B3A-2.32_1 Customer:RepsolPetroleo3-stage, Lubricated, recycle and make-up gas  24’000 hrs. without maintenance GasH2 mix Suction volume 1’390 m3/h Suction temperature 40 °C Suction pressure 22.36 bar a Discharge pressure 85.80 bar a Shaft power 3’210 kW Speed 297 rpm 2_3_Process_Gas_Compressors

  13. Petrochemical / Chemical Industry LLDPE, LDPE, PP and many more General MHe

  14. Primary Fresh ethylene Hyper 1ststage 2ndstage Booster Suction vessel Intercoolers Reactor Kick-valve Aftercooler Storage / Degassing High pressure separator Low pressure separator Extruder LDPE Plant Flow Sheet Pressureupto 3’100 bar !

  15. Process Gas Compressor Type 6B6A-1.100_16-stage, Lubricated Customer: China Petrochemical for LDPE plant Sinopec, Maoming / China Gas C2H4 mix Suction volume 10'402 m3/h Suction temperature 45 °C Suction pressure 1.40 bar a Discharge pressure 288.00 bar a Shaft power 5'040 kW Speed 429 rpm 2_3_Process_Gas_Compressors

  16. Hyper Compressor K10 for LDPE Customer:Technimont-Salzgitter for BASELL, Aubette, France GasC2H4 Capacity 116’000 kg/h Suction temperature 41 °C Suction pressure 280 bar a Discharge pressure 3’100 bar a Shaft power 20’900 kW Speed 200 rpm Comonomer EV General MHe

  17. Hyper Compressors – Lowest Life Cycle Costs • Lowest initial costs • Minimum numbers of cylinders compared to competitive products • Lowest operating costs • Low consumption of energy, lube oil • Best performance • Lowest maintenance costs • Lowest speed  200 rpm • Large bearings, low load  Lowest life cycle costs  Short return on investment 2.3 Hyper Compressors

  18. Laby® Compressorfor PE / PP Process General MHe • Basell • SpheripolPP • SpherileneLLDPE • CatalloyPP, LLDPE • HDPE HDPE • BorealisPP, LLDPE • IneosPP, HDPE, LLDPE • Mitsui PP • Sumitomo PP • Scientific EO/EG • Sinopec(SEI) PP, LLDPE • NovolenePP • DOW,UnivationPP, LLDPE, EO/EG • Others

  19. Pollution in a Polyolefine PlantValves cleaned in one of our Valve Service Station Compressor valve after several thousand hours operating in a polypropylene plant The same valve after reconditioning in one of BCA Valve Service Stations Petrochemical general

  20. Labyrinth-Piston uniquedesign Piston nut Upper piston crown Piston skirt Lower piston crown Piston rod Petrochemical general

  21. Compressor Solution For Gas Transport and Storage • LNG • LPG • Cryogenic hydrocarbon gases • Upstream General MHe

  22. Mean Time between Failures (MTBF) MTBF (years) Equipment HighestReliabilityfortheLaby® The Laby® is best in class! …and is comparable to centrifugal compressors EquipmentMTBF (years) 1 Centrifugal compressors (clean services) 8.2 2 Centrifugal compressors (fouling services) 5.6 3 Screw compressors, liquid injected 6.2 4 Srew compressors, dry type, clean gas 4.0 5 Axial compressors 8.0 6Reciprocating compressors, labyrinth-piston type7.8 7 Reciprocating compressors, lubricated type 4.1 8 Reciprocating compressors, contacting piston, non-lubricated 2.8 Source: „Looking for RDFA databases? Consider failure statistics“ by H.P. Bloch, HYDROCARBON PROCESSING / Jan 2002 Petrochemical general

  23. CSS (Components Service Support) Products – The Full Range for All Reciprocating Compressors • Valve service • Spare parts logistics • Field service • Technical support • Component repair • Engineering services • Revamps • Training • Monitoring and diagnostics Petrochemical general

  24. Burckhardt Compression Manufacturing Locations Winterthur, Switzerland Numberofemployees: 472 Workshop area:33'200 m2 Pune, India Numberofemployees:238 Workshop area: 6'000 m2 Shanghai, China Numberofemployees:57 Workshop area:3'000 m2 1.1_Company General Presentation

  25. Milestones of Burckhardt Compression's History 1834 Sulzer Brothers Ltd. established in Winterthur 1844 Engineering Works Burckhardt established in Basel 1878 Compressors and vacuum pumps enter the product range 1883 First compressor sale 1920 Start of development of ammonia synthesis compressors up to 1'000 bar 1935 First labyrinth piston compressor (Laby®) 1952 First hyper for LDPE production at 1'500 bar 1969 Acquisition of Engineering Works Burckhardt by Sulzer AG 1971 First Laby® for LNG boil-off at minus 160°C 1982 First Laby® for LLDPE and PP 2000 Consolidation of all business activities in Winterthur 2002 Burckhardt Compression becomes independent through a MBO 2006 IPO of Burckhardt Compression at SIX 2007 World's most powerful single frame Hyper compressor with 27'500 kW delivered 1.1_Company General Presentation

  26. What You Can Expect fromBurckhardt Compression as a Partner • Reliabilityandquality • Continuityandinnovation • Know-how andexperience • Technology forbestlifecyclecosts • Worldwide salesandservicenetwork • Oneoftheleadingreciprocatingcompressormanufacturer 1.1_Company General Presentation

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