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Automatic Lubrication Products

Automatic Lubrication Products. Introducing today's technology – reliable, easy to use and environmentally friendly. Digital. ELECTROCHEMICAL. single point. Digital. ELECTROMECHANICAL refillable – single or multipoint. and

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Automatic Lubrication Products

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  1. Automatic Lubrication Products Introducing today's technology – reliable, easy to use and environmentally friendly. Digital ELECTROCHEMICAL single point Digital ELECTROMECHANICAL refillable – single or multipoint and DigitalELECTROMECHANICAL and MACHINE SYNCHRONIZED (External Power Operated) Automatic Lubricators for greases and oils.

  2. Our commitment. We sell only through distributors, whose knowledge and experience will ensure support and service nearby as needed. OUR PRODUCTS ARE: • High quality with various lubricator sizes for varied applications - 60cc 120cc and 250cc Electrochemical Econo/125cc and 250cc Digital - 125cc 250cc and 500cc Electromechanical Refillable and MS Machine Synchronized - plus the Electromechanical MEX (explosion proof for hazardous sites) - and the Oil Dispenser units TL-OL500 and ECO. WE OFFER: • 24 hr. shipment or better with in-stock greases • Customer choice of grease fill • Grease storage for regular orders • Competitive pricing.

  3. Lubrication ComparisonManual vs Automated VS

  4. Lubrication ComparisonManual vs Automated • Manual Lubrication • Labour intensive • Safety concerns • Complex lubrication schedule • Over or under lubrication • Lifetime of machinery shortened • Increased down time (for lubrication and repair) • Possible grease contamination in workplace • Harsh on the environment (90% more grease is used)

  5. Lubrication ComparisonManual vs. Automated • Automatic Lubrication - Labour cost saving - Reduced safety concerns - Simple digital lubrication schedule - Precise dosage, increased lifetime of machinery - Minimized down time (lubrication and repair) - Cleaner workplace - Environmentally friendly

  6. Lubrication ComparisonManual vs. Automated. Over- Lubrication Under- Lubrication (Manual lubrication achieves a small window of optimal level; automatic lubricators dispense within the optimal range for the entire set period) • Manual vs. Automatic Lubrication l Manual Auto/ Optimal Manual

  7. More Advantages of Precise Lubrication • Avoids overheating by optimal lubrication • Life time of grease is cut in half for each 10°C (18°F) rise in temperature (according to a leading bearing company) • Reduces friction • In turn reducing energy consumption • Less pressure and wear on engines and other mechanical parts • Eliminates contamination from bearing case • Increases bearing lifetime by 48% according to McNally Institute.

  8. Electrochemical UnitSpecifications Remote Installation Up to 1m (3ft) Up to 1m (3ft) NLGI 1 & 2 Recommended - Vs

  9. Economy Unit The TL-EC is an electrochemical automatic single point grease lubricator which is cost effective, easy to operate and installs without the use of tools. With a simple five position control system it can dispense over 1, 3, 6, 9 and 12 months, For use with OIL fill the unit should be installed UPSIDE DOWN. A relief valve prevents the pressure from exceeding 100psi. Environmentally friendly, with convenient disposal by recycling.

  10. Electrochemical D Unit Settings Simple setting system with digital display. Open cap Press button under cap until your choice shows.

  11. Competitor's Electrochemical Unit Settings

  12. Electromechanical Specifications vs

  13. Electromechanical Grease Unit Details and Easy Instructions

  14. Non-explosive unit for hazardous locations. TL-MEX 125cc and 250cc capacity. Applicable to electric motors as well as other types of equipment subject to hazardous location classification. Tested by Underwriter Laboratories and meets the following requirements: UL79, Power-Operated pumps for Petroleum dispensing products. Certification: Class I, Div. 2, Groups C and D. Where flammable gases or vapors are present in the air in quantities sufficient to produce explosive or ignitable mixtures. Cost effective by use of replaceable grease pouch and battery pack (Service pack). Selectable grease pouch: 125, 250cc. Available dispensing periods: 1, 2, 3, 6, 12 and Half (H) months.

  15. TL-OL500 Oil Dispensing Unit A complete lubrication system with optional accessories and remote installation kits for single point or up to four points, with LCD operating status display. Oil volume is quickly adjustable by the mode setting. No mess, no waste.. This 500cc unit has a microprocessor controlled pump powered by a battery pack. Filled by the user, it delivers precise amounts of oil with a selectable dispensing cycle. The oil reservoir is compatible with most synthetic oils and chemicals.. We supply steel or nylon brushes, and brush installation kits, for the OL500..

  16. Older Technology Electro-mechanical Control Systems

  17. Dispensing rates comparison

  18. Remote Installation Kit Reducer Mounting Bracket Kit excluding parts in blue & red frames. Extension Tube Divider Block Push-in Fittings Nylon Tubing

  19. Recyclable Service Pack Refillable main unit Grease pouch Batteries Waterproof cover

  20. Recyclable Materials Technolube D and M units • Main Body • Batteries • Grease Pouch

  21. $$$ $ Cost Justification -Bearing Replacement Number of bearings 100 Bearing cost on average ($) 150 Engineering cost per hour ($) 45 Man-hours per bearing 3 Total bearing replacement cost $28,500.00 Savings from automatic lubrication increasing bearing life time by 48% $13,680.00

  22. $$$ Cost Justification - Manual Example Manual Lubrication Costs for 100 bearings Number of bearings 100 Man-hours for lubrication 0.1 Labour cost per hour ($) 25 Lubrication sessions per month 4 Total manual lubrication cost per year $12,000 Plus cost of lubricant.

  23. $$$ Cost Justification - Automatic Examples Automatic Lubrication Costs – 100 bearings (including standard lubricant cost) Examples: 1) TL-EC 120cc set at 12 months dispense rate $3750.00 2) TL-D2 250cc set at 12 months dispense rate $5500.00 3) Refillable M3 500cc set at 12 months dispense rate using 25 divider blocksx4 outlets and 25 units $11592.00 Service packs for following year $2033.00 Averaged costs: Over two years = $6182.50 per year. Over three years = $5897.00 per year. Plus service pack usage savings in following years.

  24. ISO9001/14001 Certifications • Mechanical Unit • Digital Unit Please note: CSA certification is not applicable nor required for products powered by enclosed batteries.

  25. Typical Applications Conveyors - hoists – gearboxes Bearings - chains – pumps - ventilation

  26. Industries using Lubricators • Food manufacturing/processing • Ocean terminals, ferries • Cement manufacturing • Auto production lines • Paper processors and lumber Mills • Petrochemical plants • Sewage treatment • Mining, mineral processing • Power plants, wind farms, HVAC

  27. Frequently asked questions TL-EC2 • Is the electrochemical pressure safely contained? • The gas chamber pressure tolerance is much higher than the 70psi generated. EC approval. • Can I use a lubricator in a potentially explosive gas contaminated work place? Yes - explosion-proof TL-MEX series. • Which unit is practical and inexpensive for small bearings? The EC series in 3 sizes. . TL-MEX1 and 2

  28. Questions about theProgressive Divider Block • Is 6m (20ft) distance remote installation for a single point only or does it apply to multiple point installation? • 6m from main unit to each lubrication point • What If one lubrication point is blocked? Will the other bearings receive more lubrication? • No, even if one lube point is blocked, the lubricator will go into backpressure mode and react with a warning code signal.

  29. Questions aboutOperating Pressure • Why does the pressure range from 450-1160psi? • 450psi is the optimum application but in UL tests the unit scored 1160psi. • Will the divider block reduce the pressure to each point? - No. • Is 1160psi safe for the bearing and its sealant? - Yes, only a small amount of grease is dispensed at a time. For instance, 125cc units set at 12 months = 0.33cc per day.

  30. ( When presented personally by our rep) Technolube Workshop • Installation • Installation Kits • Adapters and Reducers • Service Packs • Battery Replacement • Changing Grease Pouch • Dust Cover Replacement • Date / Grease Type Label • Digital Programming • Why does the pressure range from 450-1160psi? • 450psi is the optimum application but in UL tests the unit scored 1160psi. • Will the divider block reduce the pressure to each point? - No. • Is 1160psi safe for the bearing and its sealant? - Yes, only a small amount of grease is dispensed at a time. For instance, 125cc units set at 12 months = 0.33cc per ay.

  31. More Questions? More specifications and information on our website - www.technolube.ca or from us directly as below. Office: 11211 Sealord Road Richmond BC V7A 3K5 Warehouse: #6, 12180 Horseshoe Way Richmond BC Ph. 604.204.0144 – toll free 888.777.0144 Fax 604.275.3599 – toll free 877.270.3599 E-mail – technolube@telus.net . “We strive to exceed yourexpectations”

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